Patents by Inventor Osamu Sonobe

Osamu Sonobe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10202809
    Abstract: A threaded joint in which the outer peripheral face of the pin nose has a single tapered shape, the seal face of the box has an outwardly convex curved shape, and a seal point xp defined by equation (1) is greater than or equal to 0.2 inches, x p = ? x 1 x 2 ? p ? ? x ? ? d ? ? x F ? ? F = ? x 1 x 2 ? p ? ? d ? ? x ( 1 ) where p is a contact face pressure, x is a distance from an end of the pin in a pipe axis direction, and x1 and x2 are respectively a lower limit and an upper limit of a domain of x corresponding to the seal portion.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: February 12, 2019
    Assignee: JFE Steel Corporation
    Inventors: Takuya Nagahama, Osamu Sonobe, Masaki Yoshikawa, Jun Takano, Takamasa Kawai
  • Patent number: 10169496
    Abstract: A springback amount evaluation method evaluates an amount of springback after die release of a press forming product by a computer and includes: setting a plurality of section planes intersecting a shape of the press forming product at predetermined intervals; obtaining a sectional shape of the press forming product for each of the set section planes; and obtaining an orientation of each of the sectional shapes in each section plane as a direction of the each of the sectional shapes, wherein for each of a shape to be a reference of the press forming product and a shape after the die release, the above-described three steps are performed, and the amount of springback is evaluated by comparing, for all of the section planes, the obtained directions of the sectional shapes for the shape to be the reference and for the shape after the die release.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: January 1, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Hirotaka Kano, Osamu Sonobe
  • Patent number: 9953115
    Abstract: A method for manufacturing a press formed part, the method including specifying stretch flange limit strain in a metal sheet by using strain gradient in a radial direction and strain gradient in a sheet thickness direction. The strain gradient in the radial direction being directed from an end portion of the metal sheet at a time a press load is applied. The strain gradient in the sheet thickness direction being a direction of the metal sheet that intersects a loading direction. Additionally, the stretch flange limit strain satisfies the formula ??lim=A[a·???/?r+b·???/?t]+c, where ??lim represents the stretch flange limit strain in a tangential direction of the sheet edge, ???/?r represents the strain gradient in the radial direction, ???/?t represents the strain gradient in the sheet thickness direction, A, a, and b represent influence coefficients, and c represents the limit strain at a time the strain gradient is zero.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: April 24, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Osamu Sonobe, Akinobu Ishiwatari, Masaki Urabe, Hirotaka Kano, Jiro Hiramoto
  • Patent number: 9657873
    Abstract: A threaded joint for steel pipes that includes a pin and a box. The pin has an externally threaded portion, a nose, and a shoulder portion. The box has an internally threaded portion, a sealing surface, and a shoulder portion. The outer circumferential surface of the nose of the pin has an outward convex curved shape, and the sealing surface of the box has a tapered shape. Additionally, the cross-sectional area of the pin at a seal point is 35% or more of the cross-sectional area of an original pipe portion corresponding to an unprocessed portion of the pin, the seal point being a portion on the pin that first comes into contact with the sealing surface of the box when the pin and the box are joined.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: May 23, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takamasa Kawai, Kazunari Takahashi, Hiroshi Chikatsune, Masaki Yoshikawa, Jun Takano, Takuya Nagahama, Masateru Ueta, Osamu Sonobe
  • Publication number: 20150368987
    Abstract: A threaded joint in which the outer peripheral face of the pin nose has a single tapered shape, the seal face of the box has an outwardly convex curved shape, and a seal point xp defined by equation (1) is greater than or equal to 0.2 inches, x p = ? x 1 x 2 ? px ? ? x F ? ? F = ? x 1 x 2 ? p ? ? x ( 1 ) where p is a contact face pressure, x is a distance from an end of the pin in a pipe axis direction, and x1 and x2 are respectively a lower limit and an upper limit of a domain of x corresponding to the seal portion.
    Type: Application
    Filed: January 28, 2013
    Publication date: December 24, 2015
    Inventors: Takuya Nagahama, Osamu Sonobe, Masaki Yoshikawa, Jun Takano, Takamasa Kawai
  • Patent number: 9194190
    Abstract: A threaded joint for a pipe is disclosed in which scalability, compression resistance, and galling resistance are enhanced. The threaded joint includes a pin nose outer peripheral surface that forms an outward convex curve in an axial cross-sectional view; the convex curve is such that a composite R curve, in which a plurality of outward convex arcs having different radiuses of curvature are connected in sequence to a generating line of a cylindrical portion next to a male member, is curved such that the radiuses of curvature increase with distance from the male member and tangents on connection points of the arcs are aligned with those of corresponding arcs connected thereto; and the inner peripheral surface of a box component facing the pin nose is a tapered surface that interferes with the pin nose outer peripheral surface when connected to a pin component.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: November 24, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Osamu Sonobe, Takuya Nagahama, Masaki Yoshikawa, Jun Takano, Takamasa Kawai, Kazunari Takahashi
  • Publication number: 20150294043
    Abstract: A method for specifying stretch flange limit strain includes specifying stretch flange limit strain so as to satisfy a relation in the following formula by using: strain gradient in an inward direction directed from an end portion of a metal sheet at a time a press load is applied; and strain gradient in a sheet thickness direction of the metal sheet intersecting the loading direction: ??lim=A[a·???/?r+b·???/?t]+c where ??lim represents the stretch flange limit strain (tangential direction of the sheet edge), ???/?r represents the strain gradient in the inward direction, ???/?t represents the strain gradient in the sheet thickness direction, A, a, and b represent influence coefficients, and c represents the limit strain at a time the strain gradient is zero.
    Type: Application
    Filed: October 10, 2013
    Publication date: October 15, 2015
    Inventors: Osamu SONOBE, Akinobu ISHIWATARI, Masaki URABE, Hirotaka KANO, Jiro HIRAMOTO
  • Publication number: 20150205892
    Abstract: A springback amount evaluation method evaluates an amount of springback after die release of a press forming product by a computer and includes: setting a plurality of section planes intersecting a shape of the press forming product at predetermined intervals; obtaining a sectional shape of the press forming product for each of the set section planes; and obtaining an orientation of each of the sectional shapes in each section plane as a direction of the each of the sectional shapes, wherein for each of a shape to be a reference of the press forming product and a shape after the die release, the above-described three steps are performed, and the amount of springback is evaluated by comparing, for all of the section planes, the obtained directions of the sectional shapes for the shape to be the reference and for the shape after the die release.
    Type: Application
    Filed: September 27, 2013
    Publication date: July 23, 2015
    Inventors: Hirotaka Kano, Osamu Sonobe
  • Patent number: 8991875
    Abstract: Provided is a threaded joint for steel pipes having high sealability even under a bending load. In the threaded joint, when a pin 3 and a box 1 are threadedly connected with each other, the outer peripheral face of a nose 8 of the pin and the inner peripheral face of a nose of the box are in metal-to-metal contact with each other at a contact portion and the contact portion serves as a seal portion 20. A threaded portion, at which the externally threaded portion 7 and the internally threaded portion 5 are threadedly connected with each other, has a negative load flank angle ?, shoulder portions 12 and 14 have a negative torque shoulder angle ?, and the ratio L/d0 of a length L of the nose and a pipe outside diameter d0 is equal to or higher than 0.08.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: March 31, 2015
    Assignee: JFE Steel Corporation
    Inventors: Masaki Yoshikawa, Takuya Nagahama, Hiroshi Chikatsune, Jun Takano, Takamasa Kawai, Kazunari Takahashi, Masateru Ueta, Osamu Sonobe
  • Publication number: 20140116560
    Abstract: Radial seal type threaded joints for steel pipes have still room for improvement in ensuring sealability in terms of the rigidity of the pin nose. Specifically, the outer circumferential surface of the nose of the pin has an outward convex curved shape, and the sealing surface of the box has a tapered shape; and the cross-sectional area of the pin at a seal point that is a portion on the outer circumferential surface of the nose of the pin, the portion first coming into contact with the sealing surface of the box when threaded-joined, is 35% or more of the cross-sectional area of an original pipe portion corresponding to an unprocessed portion.
    Type: Application
    Filed: February 24, 2012
    Publication date: May 1, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Takamasa Kawai, Kazunari Takahashi, Hiroshi Chikatsune, Masaki Yoshikawa, Jun Takano, Takuya Nagahama, Masateru Ueta, Osamu Sonobe
  • Publication number: 20140049045
    Abstract: Provided is a threaded joint for steel pipes having high sealability even under a bending load. In the threaded joint, when a pin 3 and a box 1 are threadedly connected with each other, the outer peripheral face of a nose 8 of the pin and the inner peripheral face of a nose of the box are in metal-to-metal contact with each other at a contact portion and the contact portion serves as a seal portion 20. A threaded portion, at which the externally threaded portion 7 and the internally threaded portion 5 are threadedly connected with each other, has a negative load flank angle ?, shoulder portions 12 and 14 have a negative torque shoulder angle ?, and the ratio L/d0 of a length L of the nose and a pipe outside diameter d0 is equal to or higher than 0.08.
    Type: Application
    Filed: February 24, 2012
    Publication date: February 20, 2014
    Applicant: JFE Steel Corporation
    Inventors: Masaki Yoshikawa, Takuya Nagahama, Hiroshi Chikatsune, Jun Takano, Takamasa Kawai, Kazunari Takahashi, Masateru Ueta, Osamu Sonobe
  • Patent number: 8505941
    Abstract: A method enhances fatigue strength of ear portions which are high fatigue risk parts in a torsion beam almost without bringing about disadvantages in terms of productivity and cost. A torsion beam is formed with a portion of the tubular body into an approximately U-shape in cross section by crushing the portion of the tubular body in the radial direction and, thereafter, due to bending with a bottom line set as a belly side of bending, a bending strain of 2 to 6% in the tube longitudinal direction on a tensile side is imparted to the ear portions.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: August 13, 2013
    Assignee: JFE Steel Corporation
    Inventors: Yuji Hashimoto, Shunsuke Toyoda, Kinya Nakagawa, Koji Suzuki, Yoshikazu Kawabata, Osamu Sonobe, Akio Sato
  • Publication number: 20130181442
    Abstract: Provided is a threaded joint for a pipe in which scalability, compression resistance, and galling resistance are enhanced. Specifically, a pin nose outer peripheral surface forms an outward convex curve in an axial cross-sectional view; the convex curve is such that a composite R curve, in which a plurality of outward convex arcs having different radiuses of curvature are connected in sequence to a generating line of a cylindrical portion next to a male member, is curved such that the radiuses of curvature increase with distance from the male member and tangents on connection points of the arcs are aligned with those of corresponding arcs connected thereto; and the inner peripheral surface of a box component facing the pin nose is a tapered surface that interferes with the pin nose outer peripheral surface when connected to a pin component.
    Type: Application
    Filed: June 22, 2011
    Publication date: July 18, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Osamu Sonobe, Takuya Nagahama, Masaki Yoshikawa, Jun Takano, Takamasa Kawai, Kazunari Takahashi
  • Publication number: 20120104717
    Abstract: A method enhances fatigue strength of ear portions which are high fatigue risk parts in a torsion beam almost without bringing about disadvantages in terms of productivity and cost. A torsion beam is formed with a portion of the tubular body into an approximately U-shape in cross section by crushing the portion of the tubular body in the radial direction and, thereafter, due to bending with a bottom line set as a belly side of bending, a bending strain of 2 to 6% in the tube longitudinal direction on a tensile side is imparted to the ear portions.
    Type: Application
    Filed: March 31, 2010
    Publication date: May 3, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuji Hashimoto, Shunsuke Toyoda, Kinya Nakagawa, Koji Suzuki, Yoshikazu Kawabata, Osamu Sonobe, Akio Sato
  • Patent number: 6374494
    Abstract: The present invention provides a composite roll for cold rolling capable of rolling a cold-rolled steel strip having little edge drop, a cold-rolled stainless steel strip or a bright finish steel strip having excellent surface brightness or a silicon steel strip excellent in magnetic properties without causing breakage of roll, which is a roll in which a sleeve is fitted at a surrounding of a shaft portion with the shaft portion as a central axis and its fabrication method, in which the sleeve is constituted by previously integrating a plurality of pieces of mold members divided by a face intersecting with the central axis of the roll. Further, this is a fit roll in which a sleeve member of an outermost layer is made of WC—Co series hard alloys having Young's modulus of 35000 kgf/mm or more and Co content of 12-50 weight % and is provided with a wall thickness of 3% or more of roll radius and a ratio L/D of a length L of a barrel of the sleeve to a diameter D of the roll falls in a range of 2-10.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: April 23, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Osamu Sonobe, Hirotaka Kano, Kazuhito Kenmochi, Ikuo Yarita, Akihiko Fukuhara, Nobuaki Gamo
  • Patent number: 5799527
    Abstract: A method of producing a stainless steel produces steel sheets having excellent surface brightness. The method includes performing a cold rolling operation using a work roll having a Young's modulus between 25,000 to 70,000 kg/mm.sup.2 in one or more stands of a tandem mill having a plurality of stands. Preferably the work roll is composed of a tungsten carbide based hard metal alloy. The diameter of a work roll at a final stand of the tandem mill is equal to or smaller than a diameter of a work roll in the previous stand. It is preferable that the work roll is dimensioned to have a diameter between 150 mm to 400 mm. In addition, it is preferable that a cold rolling operation is achieved at a reduction between 25% to 60% reduction in the final stand of the tandem mill.
    Type: Grant
    Filed: July 24, 1995
    Date of Patent: September 1, 1998
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuhito Kenmochi, Osamu Sonobe, Eisuke Kawazumi, Yoshikazu Seino, Takashi Akazawa, Kazusito Okada