Abstract: Disclosed herein are carpets and carpet tiles comprising a primary backing material having a face and a back side; a plurality of fibers attached to the primary backing material and extending from the face of the primary backing material and exposed at the back side of the primary backing material; and an adhesive composition. The adhesive composition generally comprises at least one homogenously branched ethylene polymer. Also disclosed are methods for manufacturing the disclosed carpets and carpet tiles.

Abstract: Disclosed herein are carpets and carpet tiles comprising a primary backing material having a face and a back side; a plurality of fibers attached to the primary backing material and extending from the face of the primary backing material and exposed at the back side of the primary backing material; and an adhesive composition. The adhesive composition generally comprises at least one homogenously branched ethylene polymer. Also disclosed are methods for manufacturing the disclosed carpets and carpet tiles.

Abstract: The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer.

Abstract: The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer.

Abstract: The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer.

Abstract: An ethylene polymer extrusion composition having high draw down and substantially reduced neck-in, a process for making such a composition and a process of using such a composition to prepare extrusion coatings, extrusion profiles and extrusion cast films are disclosed. The ethylene polymer extrusion composition is made of 75-95 weight percent of at least one ethylene .alpha.-olefin interpolymer and 5-25 weight percent of at least one high pressure ethylene polymer characterized as having high melt strength and a broad, bimodal molecular weight distribution. In profiles, coatings or films, the composition can be used as sealant, adhesive or abuse resistance layers.

Abstract: An ethylene polymer extrusion composition having high draw down and substantially reduced neck-in, a process for making such a composition and a process of using such a composition to prepare extrusion coatings, extrusion profiles and extrusion cast films are disclosed. The ethylene polymer extrusion composition is made of 75-95 weight percent of at least one ethylene .alpha.-olefin interpolymer and 5-25 weight percent of at least one high pressure ethylene polymer characterized as having high melt strength and a broad, bimodal molecular weight distribution. In profiles, coatings or films, the composition can be used as sealant, adhesive or abuse resistance layers.

Abstract: Medium modulus, polyethylene films and bags with improved tear performance are made for heavy-duty packaging applications and hot-fill uses. Film compositions contain high molecular weight linear polyethylene and linear ethylene/.alpha.-olefin interpolymer. The film is at least about 1.25 mils (31 microns) thick and is characterized as having a calculated film density in the range of about 0.923 to about 0.95 grams/cubic centimeter (g/cc) and typically has a tear strength or impact resistance at least 30 percent greater than current industrial polyethylene film. The novel film has superior dimensional stability and strength properties which allow significant down-gauging relative to industrial films used as heavy-duty overwraps, sleeves and bags.

Abstract: An ethylene polymer extrusion composition having high draw down and substantially reduced neck-in, a process for making such a composition and a process of using such a composition to prepare extrusion coatings, extrusion profiles and extrusion cast films are disclosed. The ethylene polymer extrusion composition is made of 75-95 weight percent of at least one ethylene .alpha.-olefin interpolymer and 5-25 weight percent of at least one high pressure ethylene polymer characterized as having high melt strength and a broad, bimodal molecular weight distribution. In profiles, coatings or films, the composition can be used as sealant, adhesive or abuse resistance layers.

Abstract: Elastic materials, particularly films, strips, coatings, ribbons and sheets made from at least one substantially linear ethylene polymer are disclosed which can be fabricated on conventional polyolefin extrusion equipment. They can be used to produce elastic composite structures that are stretchable and have recycle compatibility between elastic and non-elastic components. The novel materials have at least about 80% recovery at 100% strain and are especially useful in making fabricated composite articles (e.g., disposable diapers).

Abstract: A homogeneous, random interpolymer of ethylene and an alpha-olefinically unsaturated carboxylic acid or ester having a melt flow rate in the range of about 0.1 to about 300 g/10 minutes, as determined by ASTM D-1238 (190.degree. C./2160 g), is improved during its manufacture when made in a substantially constant environment in a stirred autoclave under substantially steady-state conditions of temperature, pressure, and flow rates, said temperature and pressure being sufficient to produce a single phase reaction, using a free-radical initiator, said improvement being obtained by the use of a minor amount of a telogenic modifier in the reaction mixture, the process being further characterized by the use of either, or both, of (a) a temperature which is lower than that which would be required without the presence of the telogen, or (b) a pressure which is higher than that which would be required without the presence of the modifier.

Abstract: Improved plastic flame spray coating apparatus and methodology are disclosed. An inert gas is configured to shroud or envelop the pneumatically-conveyed stream of powdered plastic which is carried through the combustion flame. The polyolefin coating has increased adhesion and coating smoothness and thicker coatings without thermally-induced embrittlement, discoloration and poor mechanical properties are obtained.

Abstract: A homogeneous, random interpolymer of ethylene and an alpha-olefinically unsaturated carboxylic acid or ester having a melt flow rate in the range of about 0.1 to about 300 g/10 minutes, as determined by ASTM D-1238 (190.degree. C./2160 g), is improved during its manufacture when made in a substantially constant environment in a stirred autoclave under substantially steady-state conditions of temperature, pressure, and flow rates, said temperature and pressure being sufficient to produce a single phase reaction, using a free-radical initiator, said improvement being obtained by the use of a minor amount of a telogenic modifier in the reaction mixture, the process being further characterized by the use of either, or both, of (a) a temperature which is lower than that which would be required without the presence of the telogen, or (b) a pressure which is higher than that which would be required without the presence of the modifier.

Abstract: Flame sprayable coating compositions are prepared from (A) a melt blended, pre-reacted component comprising (1) from about 75 to about 98 percent by weight of at least one solid epoxy resin having a degree of polymerization of from about 0 to about 7; and (2) from about 5 to about 15 percent by weight of at least one olefinic polymer containing from about 0.1 to about 55 percent by weight of a group reactive with vicinal epoxy groups; (B) a melt blended, pre-reacted component comprising (3) from about 10 to about 60 percent by weight of at least one solid epoxy resin having a degree of polymerization of from about 1 to about 6; and (4) from about 40 to about 90 percent by weight of at least one olefinic polymer containing from about 0.

Abstract: Ethylene-acrylic acid type interpolymer compositions and films having increased slip and reduced block. A compositionally uniform interpolymer is compounded with at least one amide additive of the formula R.sub.1 --CO--NH--R.sub.2 in which R.sub.1 is selected from saturated alkyl groups having from 13 to 25 carbon atoms and mono-olefinically unsaturated alkyl groups having from 17 to 23 carbon atoms and in which R.sub.2 is selected from saturated alkyl groups having 14 to 26 carbon atoms and mono-olefinically unsaturated alkyl groups having from 18 to 24 carbon atoms; and optionally, finely divided inorganic. In another embodiment, a compositionally uniform or a compositionally non-uniform interpolymer is compounded with: (i) about 0.025-1 weight percent of saturated secondary fatty acid amide; (ii) about 0.025-1 weight percent of unsaturated or mixed unsaturated secondary fatty acid amide; and optionally (iii) about 0.025-1.5 weight percent of finely divided inorganic.

Abstract: Ethylene-acrylic acid type interpolymer compositions and films having increased slip and reduced block. A compositionally uniform interpolymer is compounded with at least one amide additive of the formula R.sub.1 -CO-NH-R.sub.2 in which R.sub.1 is selected from saturated alkyl groups having from 13 to 25 carbon atoms and mono-olefinically unsaturated alkyl groups having from 17 to 23 carbon atoms and in which R.sub.2 is selected from saturated alkyl groups having 14 to 26 carbon atoms and mono-olefinically unsaturated alkyl groups having from 18 to 24 carbon atoms; and optionally, finely divided inorganic. In another embodiment, a compositionally uniform or a compositionally non-uniform interpolymer is compounded with: (i) about 0.025-1 weight percent of saturated secondary fatty acid amide; (ii) about 0.025-1 weight percent of unsaturated or mixed unsaturated secondary fatty acid amide; and optionally (iii) about 0.025-1.5 weight percent of finely divided inorganic.

Abstract: Blends of linear low density polyethylene (LLDPE) with ethylene/acrylic acid copolymer (E/AA) are prepared which exhibit improved optical, impact, heat-seal, and anti-blocking properties as compared to the E/AA copolymer alone.

Abstract: The oxidative, process, and/or color stability of carboxyl-containing ethylene interpolymers is improved by incorporating therein at least one aromatic bis(organophosphorus) compound, with or without a hindered phenol antioxidant and/or a dicarboxylic acid.

Abstract: Homogeneous, random interpolymers of ethylene and lesser amounts by weight of olefinically-unsaturated comonomers are prepared in a substantially constant environment, substantially steady-state reaction mixture, in a well-stirred autoclave reactor, in continuous single-phase operation, using elevated synthesis conditions wherein the temperature and pressure are elevated to an amount high enough to approach, reach, or surpass the molecular weight distribution boundary.

Abstract: Blown films of LLDPE having reduced block and increased slip are provided by incorporating into the polymer, before blowing into films, effective amounts of certain fatty acid amides and inorganic materials which provide fast bloom, thereby obtaining an expedient effect of the additives on the surface properties of the blown film.