Abstract: Disclosed is a process for the calcining and manufacturing of synthetic pozzolan with desirable color properties. Feed material is dried, crushed, and preheated in a drier crusher. The dry, crushed material is collected and fed to a calciner where it is heated to become a synthetic pozzolan. The synthetic pozzolan is then fed to a cooler where it is maintained for a least a portion of the cooling step in a reducing atmosphere.

Abstract: A method of cleaning an ash material byproduct of a coal fired power plant of metal and hydrocarbon impurities. Dewatered feed material containing the ash material byproduct is preheated and crushed and then heated in a volatilizer to a temperature at which the metal and hydrocarbon impurities are volatilized. The ash is then separated from the volatilized materials.

Abstract: Disclosed is a process for the manufacturing of synthetic pozzolan with desirable color properties. Feed material is dried, crushed, and preheated in a drier crusher. The dry, crushed material is collected and fed to a calciner where it is heated to become a synthetic pozzolan. The synthetic pozzolan is then fed to a cooler where it is maintained for a least a portion of the cooling step in a reducing atmosphere.

Abstract: Disclosed is a process for the calcining and manufacturing of synthetic pozzolan with desirable color properties. Feed material is dried, crushed, and preheated in a drier crusher. The dry, crushed material is collected and fed to a calciner where it is heated to become a synthetic pozzolan. The synthetic pozzolan is then fed to a cooler where it is maintained for a least a portion of the cooling step in a reducing atmosphere.

Abstract: A method and apparatus for simultaneously removing alkali chlorides from an industrial process and purifying vaporizable contaminants such as mercury from a particulate material. Gases containing alkali chlorides are cooled to a temperature above the boiling point of the contaminants and below the boiling point of the alkali chlorides. Particulates rich in alkali chlorides are removed from the gas stream with a first dust collector. The gas stream cleaned of alkali chlorides is directed to a reaction area where particulate material containing mercury contaminants is inserted into the gas stream to vaporize the contaminants from the material and entrain the cleaned material in the gases. The gases are directed to a second dust collector to remove the entrained particulate material, after which a sorbent or chemical reagent is injected in the gases to interact with the contaminants and form a contaminant containing product that is entrained in the gases and thereafter separated from the gases.

Abstract: A method and apparatus for simultaneously removing alkali chlorides from an industrial process and purifying vaporizable contaminants such as mercury from a particulate material. Gases containing alkali chlorides are cooled to a temperature above the boiling point of the contaminants and below the boiling point of the alkali chlorides. Particulates rich in alkali chlorides are removed from the gas stream with a first dust collector. The gas stream cleaned of alkali chlorides is directed to a reaction area where particulate material containing mercury contaminants is inserted into the gas stream to vaporize the contaminants from the material and entrain the cleaned material in the gases. The gases are directed to a second dust collector to remove the entrained particulate material, after which a sorbent or chemical reagent is injected in the gases to interact with the contaminants and form a contaminant containing product that is entrained in the gases and thereafter separated from the gases.

Abstract: A method for the reduction of mercury emissions from an industrial plant that utilizes a cement or minerals kiln that has a high level of mercury emissions during specific operating conditions. The invention reduces a large spike in mercury emissions typically seen in cement kiln systems when the in-line raw mill is shut-down and all preheater gases are vented to the stack directly. The invention diverts the preheater gases to a cooling device that functions as an adsorption reactor to provide mercury absorption during periods when the raw mill is not in operation.

Abstract: A method and apparatus for removing purifying vaporizable contaminants such as mercury from a particulate material. Particulate material is first contacted with heated gases to vaporize the contaminants and entrain the material in the gases. The gases are directed to a first dust collector to remove the entrained particulates, after which a sorbent or chemical reagent is injected in the gases to interact with the contaminants and form a contaminant containing product that is entrained in the gases. The product is then separated from the gases in a second collector.

Abstract: A method and apparatus for removing purifying vaporizable contaminants such as mercury from a particulate material. Particulate material is first contacted with heated gases to vaporize the contaminants and entrain the material in the gases. The gases are directed to a first dust collector to remove the entrained particulates, after which a sorbent or chemical reagent is injected in the gases to interact with the contaminants and form a contaminant containing product that is entrained in the gases. The product is then separated from the gases in a second collector.