Abstract: A lenticular pattern forming roll, used for forming a lenticular screen, includes a chill roll and a lenticular sleeve positioned on the chill roll. The lenticular sleeve has a lenticular pattern formed on an outer surface for forming a corresponding lenticular pattern in a plastic sheet. The sleeve may be readily manufactured and transported to a desired location to be installed on the chill roll. The lenticular pattern forming roll may be readily used in combination with an extruder for extruding a hot plastic sheet to form the lenticular screen. The sleeve may also be removed from the chill roll and transported for resurfacing and without requiring transporting of the chill roll. The lenticular sleeve may preferably comprise a nickel-phosphorous composition defining at least a radially outermost portion of the sleeve in which the lenticular pattern is formed.

Abstract: A polishing roll, used for forming a smooth plastic sheet, includes a chill roll and a polishing sleeve positioned on the chill roll. The polishing sleeve has a polished outer surface for forming a corresponding smooth surface in a plastic sheet. The sleeve may be readily manufactured and transported to a desired location to be installed on the chill roll. The polishing roll may be readily used in combination with an extruder for extruding a hot plastic sheet to form the smooth plastic sheet. The sleeve may also be removed from the chill roll and transported for resurfacing and without requiring transporting of the chill roll. The sleeve may preferably comprise a nickel-phosphorous composition defining at least a radially outermost portion of the sleeve in which the polished surface is formed.