Patents by Inventor P. Jeffrey Ungar

P. Jeffrey Ungar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12340164
    Abstract: Systems for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include a device configured to determine an initial mask pattern from a desired pattern for a substrate; a device configured to calculate a first substrate pattern from the initial mask pattern; a device configured to determine an initial set of VSB shots based on the initial mask pattern; a device configured to calculate a second substrate pattern from a simulated mask pattern calculated with the initial set of VSB shots; a device configured to compare the first substrate pattern with the second substrate pattern; and a device configured to adjust the initial set of VSB shots until the second substrate pattern and the first substrate pattern are within a predetermined tolerance, creating an adjusted set of VSB shots.
    Type: Grant
    Filed: May 7, 2024
    Date of Patent: June 24, 2025
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Patent number: 12248242
    Abstract: Methods and systems for fracturing a pattern to be exposed on a surface using variable shaped beam (VSB) lithography include inputting an initial pattern; calculating a first substrate pattern from the initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by a union of the initial pattern with locations on the grid; and merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots. The methods and systems also include calculating a calculated pattern to be exposed on the surface with the modified set of VSB shots; and calculating a second substrate pattern from the calculated pattern to be exposed on the surface.
    Type: Grant
    Filed: March 11, 2024
    Date of Patent: March 11, 2025
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20240289532
    Abstract: Systems for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include a device configured to determine an initial mask pattern from a desired pattern for a substrate; a device configured to calculate a first substrate pattern from the initial mask pattern; a device configured to determine an initial set of VSB shots based on the initial mask pattern; a device configured to calculate a second substrate pattern from a simulated mask pattern calculated with the initial set of VSB shots; a device configured to compare the first substrate pattern with the second substrate pattern; and a device configured to adjust the initial set of VSB shots until the second substrate pattern and the first substrate pattern are within a predetermined tolerance, creating an adjusted set of VSB shots.
    Type: Application
    Filed: May 7, 2024
    Publication date: August 29, 2024
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20240220695
    Abstract: Methods for reticle enhancement technology include inputting a target wafer pattern, the target wafer pattern spanning an entire design area, and iterating a proposed mask for the entire design area until the proposed mask meets criteria towards producing the target wafer pattern. Each iteration includes calculating a predicted wafer pattern from the proposed mask. The calculating comprises calculating a cost and derivative data, the cost and the derivative data being based on comparing the predicted wafer pattern to the target wafer pattern. The cost further comprises specifications for mask manufacturability.
    Type: Application
    Filed: March 15, 2024
    Publication date: July 4, 2024
    Applicant: D2S, Inc.
    Inventor: P. Jeffrey Ungar
  • Publication number: 20240210815
    Abstract: Methods and systems for fracturing a pattern to be exposed on a surface using variable shaped beam (VSB) lithography include inputting an initial pattern; calculating a first substrate pattern from the initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by a union of the initial pattern with locations on the grid; and merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots. The methods and systems also include calculating a calculated pattern to be exposed on the surface with the modified set of VSB shots; and calculating a second substrate pattern from the calculated pattern to be exposed on the surface.
    Type: Application
    Filed: March 11, 2024
    Publication date: June 27, 2024
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Patent number: 12019973
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include determining an initial mask pattern from a desired pattern for a substrate; calculating a first substrate pattern from the initial mask pattern; determining an initial set of VSB shots that will form the initial mask pattern; calculating a simulated mask pattern from the initial set of VSB shots; calculating a second substrate pattern from the simulated mask pattern; and adjusting the initial set of VSB shots, wherein the adjusting of the initial set of VSB shots creates an adjusted set of VSB shots.
    Type: Grant
    Filed: May 16, 2023
    Date of Patent: June 25, 2024
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Patent number: 11972187
    Abstract: Methods for reticle enhancement technology include representing a target wafer pattern or a predicted wafer pattern as a smooth function captured as a function sample array (FSA). The FSA is an array of sampled values of the smooth function, which is a continuous differentiable function. Methods also include providing a continuous tone mask (CTM), wherein the CTM is used to produce the predicted wafer pattern, the predicted wafer pattern spanning an entire design area.
    Type: Grant
    Filed: February 27, 2023
    Date of Patent: April 30, 2024
    Assignee: D2S, Inc.
    Inventor: P. Jeffrey Ungar
  • Patent number: 11953824
    Abstract: Methods for fracturing a pattern to be exposed on a surface using variable shaped beam (VSB) lithography include inputting an initial pattern; calculating a first substrate pattern from the initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by a union of the initial pattern with locations on the grid; and merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots. The method also includes calculating a calculated pattern to be exposed on the surface with the modified set of VSB shots; and calculating a second substrate pattern from the calculated pattern to be exposed on the surface.
    Type: Grant
    Filed: May 16, 2023
    Date of Patent: April 9, 2024
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20240086607
    Abstract: Methods and systems for reticle enhancement technology (RET) include inputting a target wafer pattern, where the target wafer pattern spans an entire design area. The entire design area is divided into a plurality of tiles, each tile having a halo region surrounding the tile. An optimized mask is calculated, wherein the optimized mask is generated by a first trained neural network using the target wafer patter. The calculating is performed for each tile in the plurality of tiles including its halo region.
    Type: Application
    Filed: November 20, 2023
    Publication date: March 14, 2024
    Applicant: D2S, Inc.
    Inventors: P. Jeffrey Ungar, Akira Fujimura, Ajay Baranwal, Suhas Pillai
  • Patent number: 11783110
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include inputting a desired pattern to be formed on a substrate; determining an initial mask pattern from the desired pattern for the substrate; optimizing the initial mask pattern for wafer quality using a VSB exposure system; and outputting the optimized mask pattern. Methods for fracturing a pattern to be exposed on a surface using VSB lithography include inputting an initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by the union of the initial pattern with locations on the grid; merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: October 10, 2023
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20230288796
    Abstract: Methods for fracturing a pattern to be exposed on a surface using variable shaped beam (VSB) lithography include inputting an initial pattern; calculating a first substrate pattern from the initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by a union of the initial pattern with locations on the grid; and merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots. The method also includes calculating a calculated pattern to be exposed on the surface with the modified set of VSB shots; and calculating a second substrate pattern from the calculated pattern to be exposed on the surface.
    Type: Application
    Filed: May 16, 2023
    Publication date: September 14, 2023
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20230289510
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include determining an initial mask pattern from a desired pattern for a substrate; calculating a first substrate pattern from the initial mask pattern; determining an initial set of VSB shots that will form the initial mask pattern; calculating a simulated mask pattern from the initial set of VSB shots; calculating a second substrate pattern from the simulated mask pattern; and adjusting the initial set of VSB shots, wherein the adjusting of the initial set of VSB shots creates an adjusted set of VSB shots.
    Type: Application
    Filed: May 16, 2023
    Publication date: September 14, 2023
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Patent number: 11693306
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include inputting a desired pattern to be formed on a substrate; determining an initial mask pattern from the desired pattern for the substrate; optimizing the initial mask pattern for wafer quality using a VSB exposure system; and outputting the optimized mask pattern. Methods for fracturing a pattern to be exposed on a surface using VSB lithography include inputting an initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by the union of the initial pattern with locations on the grid; merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: July 4, 2023
    Assignee: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20230205961
    Abstract: Methods for reticle enhancement technology include representing a target wafer pattern or a predicted wafer pattern as a smooth function captured as a function sample array (FSA). The FSA is an array of sampled values of the smooth function, which is a continuous differentiable function. Methods also include providing a continuous tone mask (CTM), wherein the CTM is used to produce the predicted wafer pattern, the predicted wafer pattern spanning an entire design area.
    Type: Application
    Filed: February 27, 2023
    Publication date: June 29, 2023
    Applicant: D2S, Inc.
    Inventor: P. Jeffrey Ungar
  • Patent number: 11620425
    Abstract: Methods for iteratively optimizing a two-dimensioned tiled area such as a lithographic mask include determining a halo area around each tile in the tiled area. An extended tile is made of a tile and a halo area. Each extended tile in the tiled area is iterated until a criterion is satisfied or a maximum number of iterations is met. Optimizing the extended tile produces a pattern for the tile such that at a perimeter of the tile, the pattern matches adjacent patterns that are calculated at perimeters of adjacent tiles.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: April 4, 2023
    Assignee: D2S, Inc.
    Inventors: P. Jeffrey Ungar, Hironobu Matsumoto
  • Publication number: 20230034170
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include inputting a desired pattern to be formed on a substrate; determining an initial mask pattern from the desired pattern for the substrate; optimizing the initial mask pattern for wafer quality using a VSB exposure system; and outputting the optimized mask pattern. Methods for fracturing a pattern to be exposed on a surface using VSB lithography include inputting an initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by the union of the initial pattern with locations on the grid; merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 2, 2023
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20230035090
    Abstract: Methods for reticle enhancement technology (RET) for use with variable shaped beam (VSB) lithography include inputting a desired pattern to be formed on a substrate; determining an initial mask pattern from the desired pattern for the substrate; optimizing the initial mask pattern for wafer quality using a VSB exposure system; and outputting the optimized mask pattern. Methods for fracturing a pattern to be exposed on a surface using VSB lithography include inputting an initial pattern; overlaying the initial pattern with a two-dimensional grid, wherein an initial set of VSB shots are formed by the union of the initial pattern with locations on the grid; merging two or more adjacent shots in the initial set of VSB shots to create a larger shot in a modified set of VSB shots; and outputting the modified set of VSB shots.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 2, 2023
    Applicant: D2S, Inc.
    Inventors: Akira Fujimura, P. Jeffrey Ungar, Nagesh Shirali
  • Publication number: 20220180036
    Abstract: Methods for iteratively optimizing a two-dimensioned tiled area such as a lithographic mask include determining a halo area around each tile in the tiled area. An extended tile is made of a tile and a halo area. Each extended tile in the tiled area is iterated until a criterion is satisfied or a maximum number of iterations is met. Optimizing the extended tile produces a pattern for the tile such that at a perimeter of the tile, the pattern matches adjacent patterns that are calculated at perimeters of adjacent tiles.
    Type: Application
    Filed: February 28, 2022
    Publication date: June 9, 2022
    Applicant: D2S, Inc.
    Inventors: P. Jeffrey Ungar, Hironobu Matsumoto
  • Patent number: 11301610
    Abstract: Methods for iteratively optimizing a two-dimensioned tiled area such as a lithographic mask include determining a halo area around each tile in the tiled area. An extended tile is made of a tile and a halo area. Each extended tile in the tiled area is iterated until a criterion is satisfied or a maximum number of iterations is met. Optimizing the extended tile produces a pattern for the tile such that at a perimeter of the tile, the pattern matches adjacent patterns that are calculated at perimeters of adjacent tiles.
    Type: Grant
    Filed: January 20, 2021
    Date of Patent: April 12, 2022
    Assignee: D2S, Inc.
    Inventors: P. Jeffrey Ungar, Hironobu Matsumoto
  • Publication number: 20210141988
    Abstract: Methods for iteratively optimizing a two-dimensioned tiled area such as a lithographic mask include determining a halo area around each tile in the tiled area. An extended tile is made of a tile and a halo area. Each extended tile in the tiled area is iterated until a criterion is satisfied or a maximum number of iterations is met. Optimizing the extended tile produces a pattern for the tile such that at a perimeter of the tile, the pattern matches adjacent patterns that are calculated at perimeters of adjacent tiles.
    Type: Application
    Filed: January 20, 2021
    Publication date: May 13, 2021
    Applicant: D2S, Inc.
    Inventors: P. Jeffrey Ungar, Hironobu Matsumoto