Abstract: In one aspect, grade powder compositions are described herein comprising electrochemically processed sintered carbide scrap. In some embodiments, a grade powder composition comprises a reclaimed powder component in an amount of at least 75 weight percent of the grade powder composition, wherein the reclaimed carbide component comprises electrochemically processed sintered carbide scrap.

Abstract: In one aspect, grade powder compositions are described herein comprising electrochemically processed sintered carbide scrap. In some embodiments, a grade powder composition comprises a reclaimed powder component in an amount of at least 75 weight percent of the grade powder composition, wherein the reclaimed carbide component comprises electrochemically processed sintered carbide scrap.

Abstract: In one aspect, grade powder compositions are described herein comprising electrochemically processed sintered carbide scrap. In some embodiments, a grade powder composition comprises a reclaimed powder component in an amount of at least 75 weight percent of the grade powder composition, wherein the reclaimed carbide component comprises electrochemically processed sintered carbide scrap.

Abstract: In one aspect, grade powder compositions are described herein comprising electrochemically processed sintered carbide scrap. In some embodiments, a grade powder composition comprises a reclaimed powder component in an amount of at least 75 weight percent of the grade powder composition, wherein the reclaimed carbide component comprises electrochemically processed sintered carbide scrap.

Abstract: An aqueous slurry that is useful upon being spray dried for the formation of a powder of hard material. The aqueous slurry includes starting powder components of the hard material. The slurry further includes an oxidation inhibitor, a surfactant in an amount between about 0.05 weight percent and about 0.30 weight percent of the weight of the starting powder components of the hard material, a binder, a defoamer and water in an between about 15 weight percent and about 30 weight percent of the weight of the weight of the starting powder components of the hard material. The aqueous slurry has a percent solids value that is between about 70 percent and about 85 percent.

Abstract: A system for simultaneously forming multiple flutes in a carbide rotary cutting tool includes a chuck adapted to grasp a green rod member and selectively rotate the green rod member about, and translate the green rod member along, a first axis. The system further includes a mechanism adapted to simultaneously machine multiple flutes in the green rod member as the green rod member is rotated about, and translated along, the first axis.

Abstract: An aqueous slurry that is useful upon being spray dried for the formation of a powder of hard material. The aqueous slurry includes starting powder components of the hard material. The slurry further includes an oxidation inhibitor, a surfactant in an amount between about 0.05 weight percent and about 0.30 weight percent of the weight of the starting powder components of the hard material, a binder, a defoamer and water in an between about 15 weight percent and about 30 weight percent of the weight of the weight of the starting powder components of the hard material. The aqueous slurry has a percent solids value that is between about 70 percent and about 85 percent.

Abstract: An aqueous slurry that is useful upon being spray dried for the formation of a powder of hard material. The aqueous slurry includes starting powder components of the hard material. The slurry further includes an oxidation inhibitor, a surfactant in an amount between about 0.05 weight percent and about 0.30 weight percent of the weight of the starting powder components of the hard material, a binder, a defoamer and water in an between about 15 weight percent and about 30 weight percent of the weight of the weight of the starting powder components of the hard material. The aqueous slurry has a percent solids value that is between about 70 percent and about 85 percent.

Abstract: A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.

Abstract: Near-stoichiometric spherical tungsten carbide particles and a method for making near-stoichiometric spherical tungsten carbide particles are disclosed. The method of making these particles may comprise coating a starting powder with a carbon containing compound followed by plasma processing the starting powder in a plasma formed by known ionization techniques using a suitable fluid medium. The near-stoichiometric spherical tungsten carbide particles exhibit desirable particle uniformity, impact resistance, and wear resistance in a variety of applications.

Abstract: An aqueous slurry that is useful upon being spray dried for the formation of a powder of hard material. The aqueous slurry includes starting powder components of the hard material. The slurry further includes an oxidation inhibitor, a surfactant in an amount between about 0.05 weight percent and about 0.30 weight percent of the weight of the starting powder components of the hard material, a binder, a defoamer and water in an between about 15 weight percent and about 30 weight percent of the weight of the weight of the starting powder components of the hard material. The aqueous slurry has a percent solids value that is between about 70 percent and about 85 percent.

Abstract: Near-stoichiometric spherical tungsten carbide particles and a method for making near-stoichiometric spherical tungsten carbide particles are disclosed. The method of making these particles may comprise coating a starting powder with a carbon containing compound followed by plasma processing the starting powder in a plasma formed by known ionization techniques using a suitable fluid medium. The near-stoichiometric spherical tungsten carbide particles exhibit desirable particle uniformity, impact resistance, and wear resistance in a variety of applications.

Abstract: A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.

Abstract: A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.

Abstract: A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.

Abstract: A system for simultaneously forming multiple flutes in a carbide rotary cutting tool includes a chuck adapted to grasp a green rod member and selectively rotate the green rod member about, and translate the green rod member along, a first axis. The system further includes a mechanism adapted to simultaneously machine multiple flutes in the green rod member as the green rod member is rotated about, and translated along, the first axis.

Abstract: A method of making a coated body wherein the method includes the following sequential steps. First, providing a substrate Second, applying by chemical vapor deposition a titanium carbonitride coating layer that has a thickness equal to between about 0.5 micrometers and about 25 micrometers Third, applying by chemical vapor deposition a first titanium/aluminum-containing coating layer that has a thickness between a greater than zero micrometers and about 5 micrometers. Fourth, applying by chemical vapor deposition an alumina coating layer that has a thickness between greater than zero micrometers and about 5 micrometers. The first titanium-containing coating layer and the alumina coating layer makes up a coating sequence, and the method includes applying a plurality of the coating sequences by CVD.

Abstract: A coated body that includes a substrate and a coating scheme on the substrate. The coating scheme includes a CVD titanium carbonitride coating layer containing titanium carbonitride grains that are of a pre-selected grain size. The coating scheme further includes a first titanium/aluminum-containing coating layer containing first titanium/aluminum-containing grains applied so as to be farther away from the substrate than the titanium carbonitride coating layer. The first titanium/aluminum-containing grains are of a pre-selected grain size. The coating scheme also includes a CVD alumina coating layer containing alumina grains applied so as to be farther away from the substrate than the first titanium/aluminum-containing coating layer. The alumina grains are of a pre-selected grain size.

Abstract: A method of coating a substrate that includes the steps of: applying by chemical vapor deposition at a temperature ranging between about 750 degrees Centigrade and about 920 degrees Centigrade an alpha-alumina coating layer wherein the alpha-alumina coating layer exhibits a platelet grain morphology at the surface thereof.

Abstract: A coated body that includes a substrate and a coating scheme on the substrate. The coating scheme on the substrate wherein the coating scheme includes an alpha-alumina coating layer that exhibits a platelet grain morphology at the surface of the alpha-alumina coating layer or a kappa-alumina coating layer that exhibits either a lenticular grain morphology or a polyhedra-lenticular grain morphology at the surface thereof or an alpha-kappa-alumina coating layer that exhibits either a large multifaceted grain morphology or a polyhedra-multifaceted grain morphology at the surface thereof.