Abstract: The present invention provides a catalyst product comprising of (a) porous acidic clay material and (b) binder and matrix to shape the catalyst to either microspheres, pellet, tablet, extrudate and ring and suitable for enhancing the crack-ability of heavy feed material derived from atmospheric and vacuum distillation bottoms; FCC bottoms, coker bottoms and hydrocracker bottoms. The invention particularly relates to a catalyst cum heat supply product suitable for thermal coking process either in a batch mode or continuous coking process.

Abstract: The present invention relates to a Cracking Catalyst composition for cracking of heavy hydrocarbon feed stocks and process for preparing the catalyst. The catalyst is prepared by incorporating 1-10 wt % phosphate treated USY zeolite in which phosphate is present in the range of 10 to 50 wt % on the basis of phosphated zeolite, in a mixture of 10-50 wt % dispersible alumina, 0-30 wt % non-dispersal alumina, 5-30 wt % colloidal silica, 15-50 wt % clay and 5-15 wt % phosphate.

Abstract: The invention relates to a CO oxidation promoter additive and a method of its preparation. The CO oxidation promoter additive is having improved apparent bulk density and attrition properties for use in hydrocarbon conversion during fluid catalytic cracking. The CO oxidation promoter additive has a better CO to CO2 conversion.

Abstract: The present invention provides a catalyst composition for use in a catalytic cracking process, said catalyst composition comprises 3.5 to 15.5% of pentasil zeolite, 9 to 40% of ultra-stable Y (USY) or rare earth exchanged USY (REUSY) zeolite, 3.5 to 15% of large pore active matrix based bottom up gradation component and 0.3 to 3% of a metal trap component, the percentage being based on weight of the catalyst composition. The present invention also provides a process for preparing the said catalyst composition and a catalytic cracking process comprising contacting the said catalyst composition with a feedstock.

Abstract: The present invention provides a process and a system for coking and simultaneous upgrading of a heavy hydrocarbon feedstock. More particularly the present invention relates to a process of cracking heavy hydrocarbon feedstock employing high heat carrier, incorporated with weak acid sites for improving the liquid yield and reducing coke yield. The feedstock is vaporized and brought in contact with a heat carrier material to produce a product stream and separating the product stream from the particulate heat carrier, regeneration of the particulate heat carrier to the extent of 10-30% and collecting a gaseous and liquid product from the product stream.

Abstract: The present subject matter relates to a feed nozzle assembly 100 for atomizing a heavy hydrocarbon feed by mixing the hydrocarbon feed with a diluent and an atomizing media. The feed nozzle assembly 100 includes at least one primary mixing chambers 101 for receiving the liquid hydrocarbon feed and the diluent to create a primary mixture. The primary mixture is than forwarded to a secondary mixing chamber 102. The secondary mixing chamber extends to a tertiary mixing chamber 103. A steam inlet 110 is provided to inject streams of steam to the secondary mixing chamber 102 and to the tertiary mixing chamber 103 through a first opening and a second opening, respectively, located within the steam inlet 110.

Abstract: The present invention relates to a Cracking Catalyst composition for cracking of heavy hydrocarbon feed stocks and process for preparing the catalyst. The catalyst is prepared by incorporating 1-10 wt % phosphate treated USY zeolite in which phosphate is present in the range of 10 to 50 wt % on the basis of phosphated zeolite, in a mixture of 10-50 wt % dispersible alumina, 0-30 wt % non-dispersal alumina, 5-30 wt % colloidal silica, 15-50 wt % clay and 5-15 wt % phosphate.

Abstract: Disclosed herein is an improved fluidized catalytic cracking process for converting normally liquid hydrocarbon feedstock with simultaneous reduction of sulfur content in the liquid products obtained therefrom which comprises carrying out the cracking process in the presence of carbon monoxide gas as a reducing agent. The process optionally includes a step of premixing the hydrocarbon feedstock with carbon monoxide gas causing major sulfur reduction before effecting the cracking. The premixing is done in a specified nozzle assembly linked to the FCC unit.

Abstract: The present invention provides a process and a system for coking and simultaneous upgrading of a heavy hydrocarbon feedstock. More particularly the present invention relates to a process of cracking heavy hydrocarbon feedstock employing high heat carrier, incorporated with weak acid sites for improving the liquid yield and reducing coke yield. The feedstock is vaporized and brought in contact with a heat carrier material to produce a product stream and separating the product stream from the particulate heat carrier, regeneration of the particulate heat carrier to the extent of 10-30% and collecting a gaseous and liquid product from the product stream.

Abstract: The present invention provides a catalyst product comprising of (a) porous acidic clay material and (b) binder and matrix to shape the catalyst to either microspheres, pellet, tablet, extrudate and ring and suitable for enhancing the crack-ability of heavy feed material derived from atmospheric and vacuum distillation bottoms; FCC bottoms, coker bottoms and hydrocracker bottoms. The invention particularly relates to a catalyst cum heat supply product suitable for thermal coking process either in a batch mode or continuous coking process.

Abstract: The present invention relates to an additive composition for cracking of heavy hydrocarbon feed stocks. In particular, the present invention relates to an additive composition comprising large crystallite low surface are alumina component in combination with phosphate compound in fluid catalytic cracking additive and a process for the preparation thereof.

Abstract: The invention relates to a CO oxidation promoter additive and a method of its preparation. The CO oxidation promoter additive is having improved apparent bulk density and attrition properties for use in hydrocarbon conversion during fluid catalytic cracking. The CO oxidation promoter additive has a better CO to CO2 conversion.

Abstract: The present invention provides a catalyst composition for use in a catalytic cracking process, said catalyst composition comprises 3.5 to 15.5% of pentasil zeolite, 9 to 40% of ultra-stable Y (USY) or rare earth exchanged USY (REUSY) zeolite, 3.5 to 15% of large pore active matrix based bottom up gradation component and 0.3 to 3% of a metal trap component, the percentage being based on weight of the catalyst composition. The present invention also provides a process for preparing the said catalyst composition and a catalytic cracking process comprising contacting the said catalyst composition with a feedstock.

Abstract: Disclosed herein is an improved fluidized catalytic cracking process for converting normally liquid hydrocarbon feedstock with simultaneous reduction of sulfur content in the liquid products obtained therefrom which comprises carrying out the cracking process in the presence of carbon monoxide gas as a reducing agent. The process optionally includes a step of premixing the hydrocarbon feedstock with carbon monoxide gas causing major sulfur reduction before effecting the cracking. The premixing is done in a specified nozzle assembly linked to the FCC unit.

Abstract: The invention discloses a process for upgrading feed streams containing residual fractions with high concentrations of metals, more specifically nickel content up to 150 ppm employing acidic catalysts comprising large pore rare earth faujasite zeolite component, pentasil zeolite component and pseudoboehemite containing resid cracking component while the composite is impregnated with lanthanum oxide or aluminium oxide or mixture of both. The hydrocarbon feed stock can be sourced from either petroleum derivatives or from coal, tar or sand. The process results in increased selectivity of propylene in LPG in the range of 39-52%.

Abstract: The present invention relates to a fluidized catalytic cracking process for cracking hydrocarbon feed having organo-sulfur compound as an impurity, said process comprising: adding a heavy metal poisoned spent catalyst to an equilibrium catalyst to obtain a composite circulating catalyst, wherein the heavy metal poisoned spent catalyst is added in an amount to maintain the activity of the circulating catalyst; and obtaining a fluidized catalytic cracked product. The present invention further relates to fluidized catalytic cracked product obtained by the process of the present invention. The sulfur content of the fluidized catalytic cracked product mainly gasoline which is boiling in the range of C5-250° C. reduced by more than 20% (wt/wt). And Research Octane number of the fluidized catalytic cracked product is increased by more than 1 unit.