Abstract: A vision inspection system for laser welds includes a scanning station to support a workpiece including one or more laser welds. A vision sensing assembly includes a top surface, a bottom surface, side surfaces, a light source, and a sensor. The light source illuminates the workpiece while the sensor generates an image of the one or more laser welds of the workpiece. A shield is arranged around the top surface and the side surfaces of the vision sensing assembly. The bottom surface of the vision sensing assembly is arranged above a lower edge of the shield by a first predetermined distance.

Abstract: A method for joining together metal workpiece (12,14 or 12,150, 14) includes forming a laser weld joint (66) in a workpiece stack-up (10) that fusion welds two or more overlapping metal workpiece (12,14 or 12,150 or 14) together. The laser weld joint (66) has an initial top surface (76). Once the laser weld joint (66) is formed, the method calls for impinging the laser weld joint (66) with a laser beam (24) and moving the laser beam (24) along the initial joint (66) including the initial top surface (76). The laser beam (24) is eventually removed from the laser weld joint (66) to allow the melted upper portion (78) of the joint (66) to resolidify and provide the laser weld joint (66) with a modified top surface (84) that is smoother than the initial top surface (76). By providing the laser weld joint with a smoother modified top surface, residual stress concentration points are removed and the laser weld joint is less liable to damage seal strips.

Abstract: A method of laser welding a workpiece stack-up that includes two or more overlapping metal workpieces is disclosed. The disclosed method includes directing a laser beam at a top surface of the workpiece stack-up to create a molten metal weld pool and, optionally, a keyhole, and further gyrating the laser beam to move a focal point of the laser beam along a helical path having a central helix axis oriented transverse to the top and bottom surfaces of the workpiece stack-up. The gyration of the laser beam may even be practiced to move the focal point of the laser beam along a plurality of helical paths so as to alternately convey the focal point back-and-forth in a first overall axial direction and a second overall axial direction while advancing the laser beam relative to the top surface of the workpiece stack-up along a beam travel pattern.

Abstract: A method for joining together metal workpiece (12,14 or 12,150,14) includes forming a laser weld joint (66) in a workpiece stack-up (10) that fusion welds two or more overlapping metal workpiece (12,14 or 12,150 or 14) together. The laser weld joint (66) has an initial top surface (76). Once the laser weld joint (66) is formed, the method calls for impinging the laser weld joint (66) with a laser beam (24) and moving the laser beam (24) along the initial joint (66) including the initial top surface (76). The laser beam (24) is eventually removed from the laser weld joint (66) to allow the melted upper portion (78) of the joint (66) to resolidify and provide the laser weld joint (66) with a modified top surface (84) that is smoother than the initial top surface (76). By providing the laser weld joint with a smoother modified top surface, residual stress concentration points are removed and the laser weld joint is less liable to damage seal strips.

Abstract: A method of laser welding a workpiece stack-up that includes two or more overlapping metal workpieces is disclosed. The disclosed method includes directing a laser beam at a top surface of the workpiece stack-up to create a molten metal weld pool and, optionally, a keyhole, and further gyrating the laser beam to move a focal point of the laser beam along a helical path having a central helix axis oriented transverse to the top and bottom surfaces of the workpiece stack-up. The gyration of the laser beam may even be practiced to move the focal point of the laser beam along a plurality of helical paths so as to alternately convey the focal point back-and-forth in a first overall axial direction and a second overall axial direction while advancing the laser beam relative to the top surface of the workpiece stack-up along a beam travel pattern.