Patents by Inventor Paolo Galli

Paolo Galli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6413477
    Abstract: Process for gas-phase polymerization carried out in two interconnected polymerization zones, to which one or more &agr;-olefins CH2═CHR are fed in the presence of catalyst under reaction conditions and from which the polymer product is discharged. The process is characterized in that the growing polymer flows through a first polymerization zone under fast fluidization conditions, leaves said first zone and enters a second polymerization zone through which it flows in a densified form under the action of gravity, leaves said second zone and is reintroduced into the first polymerization zone, thus establishing a circulation of polymer around the two polymerization zones. The novel process allows olefins to be polymerized in the gas phase with high productivity per unit volume of the reactor without incurring the problems of the fluidized-bed technologies of the known state of the art.
    Type: Grant
    Filed: October 3, 1997
    Date of Patent: July 2, 2002
    Assignee: Basell Technology Company BV
    Inventors: Gabriele Govoni, Roberto Rinaldi, Massimo Covezzi, Paolo Galli
  • Publication number: 20020061264
    Abstract: Process for gas-phase polymerization carried out in two interconnected polymerization zones, to which one or more &agr;-olefins CH2=CHR are fed in the presence of catalyst under reaction conditions and from which the polymer product is discharged. The process is characterized in that the growing polymer flows through a first polymerization zone under fast fluidization conditions, leaves said first zone and enters a second polymerization zone through which it flows in a densified form under the action of gravity, leaves said second zone and is reintroduced into the first polymerization zone, thus establishing a circulation of polymer around the two polymerization zones. The novel process allows olefins to be polymerized in the gas phase with high productivity per unit volume of the reactor without incurring the problems of the fluidized-bed technologies of the known state of the art.
    Type: Application
    Filed: December 14, 2001
    Publication date: May 23, 2002
    Applicant: MONTELL TECHNOLOGY COMPANY bv.
    Inventors: Gabriele Govoni, Roberto Rinaldi, Massimo Covezzi, Paolo Galli
  • Patent number: 6228956
    Abstract: Process for the gas-phase polymerization of olefins of the formula CH2═CHR where R is hydrogen or an alkyl or aryl radical with 1 to 8 carbon atoms carried out in one or more reactors having a fluidized or mechanically agitated bed, using a catalyst obtained by reaction of a titanium halide or haloalcoholate and optionally an electron-donor compound supported on an active Mg-dihalide with an Al-trialkyl compound and optionally an electron-donor compound, comprising the steps of: a) contacting the catalyst components in the absence of polymerizable olefin or optionally in the presence of said olefin in an amount to from up to 3 g per g of solid catalyst component; b) prepolymerizing propylene or mixtures of propylene with ethylene or an alpha-olefin to form a propylene polymer having an insolubility in xylene of at least 60% by weight, in an amount of from 5 g of polymer per g of solid catalyst component to 10% by weight of the final catalyst yield; and c) polymerizing one or more CH2═CHR olefins
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: May 8, 2001
    Assignee: Montell Technology Company BV
    Inventors: Massimo Covezzi, Paolo Galli, Gabriele Govoni, Roberto Rinaldi
  • Patent number: 5733987
    Abstract: Process for the gas-phase polymerization of ethylene and ethylene mixtures with .alpha.-olefins CH.sub.2 .dbd.CHR in the presence of a high activity catalyst comprising a titanium compound containing at least one Ti-halogen bond, supported on magnesium dichloride in active form said process comprising the steps of: (a) contacting the catalyst component; (b) prepolymerizing ethylene or ethylene mixtures with .alpha.-olefins in order to produce a polymer amount of from approximately 5 g per g of solid component, up to an amount corresponding to about 10% of the final catalyst yield; (c) polymerizing ethylene or ethylene mixtures with .alpha.-olefins in the gas-phase, in the presence of the prepolymer-catalyst system obtained in (b), while maintaining in the gas phase a molar concentration concentration of the alkane comprised between 20 and 90% with respect to the total gases.
    Type: Grant
    Filed: March 12, 1993
    Date of Patent: March 31, 1998
    Assignee: Montell Technology Company
    Inventors: Massimo Covezzi, Paolo Galli, Gabriele Govoni, Roberto Rinaldi
  • Patent number: 5698642
    Abstract: Process for gas-phase polymerization carried out in two interconnected polymerization zones, to which one or more .alpha.-olefins CH.sub.2 .dbd.CHR are fed in the presence of catalyst under reaction conditions and from which the polymer product is discharged. The process is characterized in that the growing polymer flows through a first polymerization zone under fast fluidization conditions, leaves said first zone and enters a second polymerization zone through which it flows in a densified form under the action of gravity, leaves said second zone and is reintroduced into the first polymerization zone, thus establishing a circulation of polymer around the two polymerization zones. The novel process allows olefins to be polymerized in the gas phase with high productivity per unit volume of the reactor without incurring the problems of the fluidized-bed technologies of the known state of the art.
    Type: Grant
    Filed: July 19, 1996
    Date of Patent: December 16, 1997
    Assignee: Montel Technology Company bv
    Inventors: Gabriele Govoni, Roberto Rinaldi, Massimo Covezzi, Paolo Galli
  • Patent number: 5652281
    Abstract: Disclosed are graft copolymers of polyolefins and a method of preparing the graft copolymers. The method includes irradiating a mass of olefin polymer particles and thereafter treating the mass of particles with a vinyl monomer in liquid form. A nonoxidizing environment is maintained throughout the process while free radicals produced in the olefin polymer by the irradiation are present, thereby preventing degradation of the polymer. In a final step, residual free radicals are deactivated, and any unreacted monomer is removed.
    Type: Grant
    Filed: November 21, 1994
    Date of Patent: July 29, 1997
    Assignee: Montell North America Inc.
    Inventors: Paolo Galli, Anthony J. DeNicola, Jr., Jeanine A. Smith
  • Patent number: 5411994
    Abstract: Disclosed are graft copolymers of polyolefins and a method of preparing said graft copolymers. The method comprises irradiating a mass of olefin polymer particles and thereafter treating the mass of particles with a vinyl monomer in liquid form. A nonoxidizing environment is maintained throughout the process while free radicals produced in the olefin polymer by the irradiation are present, thereby preventing degradation of the polymer. In a final step, residual free radicals are deactivated, and any unreacted monomer is removed.
    Type: Grant
    Filed: November 6, 1992
    Date of Patent: May 2, 1995
    Assignee: Himont Incorporated
    Inventors: Paolo Galli, Anthony J. DeNicola, Jr., Jeanine A. Smith
  • Patent number: 4600545
    Abstract: Polyolefin fibers, which are suited for at least partially substituting the cellulose fibers in the manufacture of paper, are produced by a process which consists in preparing in a pressure vessel a solution of a polyolefin at a temperature higher than the boiling temperature of the solvent under normal conditions, and under autogenous pressure or a pressure greater than the autogenous pressure, in ejecting said solution under the above stated conditions into a zone of lower pressure, in allowing the ejected solution to expand at least partially in said zone, and in then hitting the at least partially expanded solution with a jet of a high-speed fluid, which is at a temperature lower than that of the solution, and has an angled direction with respect to the direction of ejection of the solution.
    Type: Grant
    Filed: March 19, 1979
    Date of Patent: July 15, 1986
    Assignee: Montecatini Edison S.p.A.
    Inventors: Paolo Galli, Paolo Parrini
  • Patent number: 4521566
    Abstract: Polypropylene compositions having high impact strength at low temperatures comprising as essential components:100 parts by weight of polypropylene having an isotacticity index >90,8-25 parts by weight of an amorphous copolymeric fraction (1) of ethylene-propylene soluble in xylene at 23.degree. C., containing 20-80% by weight of ethylene,2-10 parts by weight of an ethylene-propylene crystalline copolymeric fraction (2) having a crystallinity of the polyethylene type containing 50-90% by weight of ethylene;and in which the weight ratio between the total polymerized ethylene and fraction (1) is <1.The compositions are prepared by polymerization processes comprising at least a step of homopolymerization of propylene to stereoregular polymer and a subsequent step of polymerization of ethylene-propylene mixtures in the presence of catalysts comprising a titanium compound carried on a magnesium halide in active form.
    Type: Grant
    Filed: October 13, 1982
    Date of Patent: June 4, 1985
    Assignee: Montedison S.p.A.
    Inventors: Paolo Galli, Mario Spataro
  • Patent number: 4390454
    Abstract: There are disclosed components of catalysts for polymerizing ethylene and mixtures of ethylene with alpha-olefins comprising the reaction product of (A) a magnesium compound, such as Mg-chloride, Mg-alcoholate or a Grignard compound, with (B) a titanium, vanadium or zirconium compound having at least two metal-oxygen bonds, such as a tetra-alcoholate, and with (C) a halogenated compound of metals of B, such as Ti tetrachloride.According to an aspect of the invention, the reaction product (A)+(B), before being reacted with (C), is treated with a silicum compound having a halogenating and/or reducing action.The catalysts according to the invention are suitable for obtaining ethylene polymers having a broad distribution of molecular weights.
    Type: Grant
    Filed: July 23, 1981
    Date of Patent: June 28, 1983
    Assignee: Montedison S.p.A.
    Inventors: Illaro Cuffiani, Paolo Galli, Umberto Zucchini
  • Patent number: 4340704
    Abstract: Thermoplastic rubbers comprising propylene-ethylene copolymers containing from 50% to 90% by weight of propylene and showing, on X-rays examination in the unoriented state, crystallinity of the polypropylene and/or polyethylene type are disclosed.Also disclosed is a method for preparing the thermoplastic rubbers by polymerizing mixtures of propylene and ethylene in the presence of a catalyst obtained by mixing(A) a catalyst-forming component which is (a) an addition and/or substitution product of an electron-donor compound (or a Lewis base) with an Al-trialkyl compound, or (b) the addition reaction product of an electron-donor compound with an Al-alkyl compound containing two or more aluminum atoms bound to each other through an oxygen or nitrogen atom, component (A) being further characterized in that it is prepared by reacting 1.0 mole of an Al-alkyl compound with 0.1-1.
    Type: Grant
    Filed: April 30, 1980
    Date of Patent: July 20, 1982
    Assignee: Montedison S.p.A.
    Inventors: Italo Borghi, Sergio Foschi, Paolo Galli
  • Patent number: 4298718
    Abstract: Catalysts useful in the polymerization of olefins, more particularly of ethylene and mixtures thereof with higher alpha-olefins and/or diolefins, are disclosed. The new catalysts are obtained by mixing a hydride or organometallic compound of a metal belonging to Groups I to III of the Mendelyeev Periodic System with the product obtained by contacting a titanium tetrahalide with a support comprising an anhydrous magnesium or zinc halide in an active form, under particular conditions.
    Type: Grant
    Filed: October 14, 1975
    Date of Patent: November 3, 1981
    Assignee: Montecatini Edison S.p.A.
    Inventors: Adolfo Mayr, Paolo Galli, Ermanno Susa, Giovanni Di Drusco, Ettore Giachetti
  • Patent number: 4298721
    Abstract: Thermoplastic rubbers comprising propylene-ethylene copolymers containing from 50% to 90% by weight of propylene and showing, on X-rays examination in the unoriented state, crystallinity of the polypropylene and/or polyethylene type are disclosed.Also disclosed is a method for preparing the thermoplastic rubbers by polymerizing mixtures of propylene and ethylene in the presence of a catalyst obtained by reacting.(A) a catalyst-forming component which is (a) an addition and/or substitution product of an electron-donor compound (or a Lewis base) with an Al-trialkyl compound, or (b) the addition reaction product of an electron-donor compound with an Al-alkyl compound containing two or more aluminum atoms bound to each other through an oxygen or nitrogen atom, component (A) being further characterized in that it is prepared by reacting 1.0 mole of a Al-alkyl compound with 0.1-1.
    Type: Grant
    Filed: March 1, 1979
    Date of Patent: November 3, 1981
    Assignee: Montedison S.p.A.
    Inventors: Italo Borghi, Sergio Foschi, Paolo Galli
  • Patent number: 4111835
    Abstract: Supported catalysts for the high-yield polymerization of olefins to polymers which occur in spheroidal form are disclosed. The catalysts are prepared from starting components which comprise (a) organometallic compounds of metals belonging to Groups II or III of the Mendelyeev Periodic Table and (b) a product obtained by reacting a halogenated Ti compound with a Mg hydrate chloride in the form of spheroidal particles having controlled dimensions comprised between 10 and 70 microns.
    Type: Grant
    Filed: September 17, 1976
    Date of Patent: September 5, 1978
    Assignee: Montedison S.p.A.
    Inventors: Giorgio Foschini, Nicolino Fiscelli, Paolo Galli
  • Patent number: 3953414
    Abstract: There are disclosed highly active supported catalysts for the polymerization of olefins to polymers in the form of spheroidal particles which neither break nor cake when subjected to compression. The supported catalysts are prepared by mixingA. a catalyst-forming component which is an organometallic compound of a metal belonging to Group II or III of the Mendelyeev Periodic TableWithB. a supported catalyst-forming component which is the product consisting of a carrier comprising an anhydrous Mg halide and of a halogenated Ti compound chemically combined with the carrier or dispersed on the same, said product being in the form of spherical or spheroidal particles of a size comprised between 1 and 350 microns and having characteristics as set forth in detail hereinbelow.
    Type: Grant
    Filed: November 15, 1974
    Date of Patent: April 27, 1976
    Assignee: Montecatini Edison S.p.A.,
    Inventors: Paolo Galli, Giovanni Di Drusco, Saverio De Bartolo