Abstract: An apparatus and method for controlling an induction motor having a variable frequency drive in a blower system so that the blower system provides a specific fluid flow. A start-up program causes the motor to ramp up to approximately a predetermined steady state speed. A required blower torque is calculated by operating on a table of blower constants, a selected flow rate and a motor speed which is read from a speed sensor in the motor/blower system. A developed motor torque is calculated by operating on a table of motor specific constants, a voltage-frequency index and the motor speed taken from the speed sensor. The calculated required blower torque is repeatedly compared with the calculated developed motor torque. The voltage-frequency index to the variable frequency drive is modified to force the developed motor torque to converge with the required blower torque in a steady state.

Abstract: An apparatus and method for controlling an induction motor having a variable frequency drive in a blower system so that the blower system provides a specific fluid flow. A start-up program causes the motor to ramp up to approximately a predetermined steady state speed. A required blower torque is calculated by operating on a table of blower constants, a selected flow rate and a motor speed. The motor speed is calculated by operating on a table of motor specific constants, a voltage-frequency index and a measured direct current bus current. A developed motor torque is calculated by operating on a table of motor specific constants, a voltage-frequency index and the calculated motor speed. The calculated required blower torque is repeatedly compared with the calculated developed motor torque. The voltage-frequency index to the variable frequency drive is modified to force the developed motor torque to converge with the required blower torque in a steady state.

Abstract: An apparatus and method for controlling a brushless direct current motor having a pulse width modulated variable frequency drive in a blower system so that the blower system provides a specific fluid flow. A start-up program causes the motor to ramp up to approximately a predetermined steady state speed. A required blower torque is calculated by operating on a table of blower constants, a selected flow rate and a motor speed which is read from a commutation Hall sensor in the motor. A developed motor torque is calculated by operating on a table of motor specific constants, a modulation index and the motor speed taken from the commutation Hall sensor. The calculated required blower torque is repeatedly compared with the calculated developed motor torque. The modulation index to the pulse width modulated variable frequency drive is modified to force the developed motor torque to converge with the required blower torque in a steady state.

Abstract: An apparatus and method for controlling a motor/blower system to provide a constant fluid flow by iteratively loading revised stator frequency values and stator voltage values to a variable frequency drive. Target DC bus current values corresponding to constant fluid flow rates are predetermined and stored as a function of the desired fluid flow rate, the operating frequency, and system specific constants or calculated by the controller as a function thereof during system operation. Actual DC bus current is measured with a current sensor and compared with the target DC bus current. Operating frequency is estimated using a PI controller based on the difference between measured and target DC bus current values. Operating voltage values corresponding to operating frequencies and system specific constants are predetermined and stored in memory or calculated by the controller during system operation. An updated target DC bus current, operating frequency and operating voltage are determined upon each iteration.