Abstract: Methods for monitoring a components include locating a plurality of machined surface features on the component, locating at least one reference point, and measuring a plurality of first distances between the plurality of machined surface features and the at least one reference point.

Abstract: Components can comprise a substrate, a strain sensor comprising at least two reference points disposed on the substrate, and one or more thermally reactive features disposed on the substrate proximate the strain sensor, wherein the one or more thermally reactive features react to one or more elevated temperatures.

Abstract: Methods for monitoring a components include locating a plurality of machined surface features on the component, locating at least one reference point, and measuring a plurality of first distances between the plurality of machined surface features and the at least one reference point.

Abstract: A method, system and program product for contemporaneous data recording and/or reliability modeling with a turbomachine service outage is provided. A database including impairment data for the turbomachine is provided. An impairment mode is recorded in the database for at least one of a part or an event from a plurality of predetermined impairment modes contemporaneously with a service outage of the turbomachine. The method also includes modeling a reliability of at least one of the part and the event based on the database contemporaneously with the service outage. Embodiments may also include using the reliability modeling to control operation of the turbomachine after the service outage.

Abstract: Systems and methods for monitoring components are provided. A component has an exterior surface and a surface feature configured on the component. A system includes a data acquisition device for analyzing the surface feature. The system further includes an alignment assembly for aligning the data acquisition device and the surface feature. The alignment assembly includes a target feature configurable on the component and a guide feature configured with the data acquisition device. Alignment of the guide feature with the target feature aligns the data acquisition device and the surface feature.

Abstract: A rotating machine, such as a gas turbine, includes an active rotor alignment clearance control system wherein a plurality of actuators are circumferentially spaced around at least one rotor shaft bearing. The actuators are configured to eccentrically displace the bearing, and thus the rotor shaft, relative to stationary outer casing structure. A plurality of sensors are circumferentially spaced around a component of the casing structure, such as an inner shroud, and measure a parameter indicative of an eccentricity, such as blade tip clearance between the rotor blades and the structure, as the rotor rotates within the structure. A control system in communication with the sensors and actuators is configured to control the actuators to eccentrically displace the rotor by moving the shaft bearing to compensate for eccentricities detected between the rotor and casing structure.

Abstract: A turbine stator vane includes outer and inner walls each having outer and inner chambers and a vane extending between the outer and inner walls. The vane includes first, second, third, fourth and fifth cavities for flowing a cooling medium. The cooling medium enters the outer chamber of the outer wall, flows through an impingement plate for impingement cooling of the outer band wall defining in part the hot gas path and through openings in the first, second and fourth cavities for flow radially inwardly, cooling the vane. The spent cooling medium flows into the inner wall and inner chamber for flow through an impingement plate radially outwardly to cool the inner wall. The spent cooling medium flows through the third cavity for egress from the turbine vane segment from the outer wall. The first, second or third cavities contain inserts having impingement openings for impingement cooling of the vane walls. The fifth cavity provides air cooling for the trailing edge.

Abstract: A post-cast EDM process is used to remove material from the interior surface of a nozzle vane cavity of a turbine. A thin electrode is passed through the cavity between opposite ends of the nozzle vane and displaced along the interior nozzle wall to remove the material along a predetermined path, thus reducing the thickness of the wall between the cavity and the external surface of the nozzle. In another form, an EDM process employing a profile as an electrode is disposed in the cavity and advanced against the wall to remove material from the wall until the final wall thickness is achieved, with the interior wall surface being complementary to the profile surface.

Abstract: A post-cast EDM process is used to remove material from the interior surface of a nozzle vane cavity of a turbine. A thin electrode is passed through the cavity between opposite ends of the nozzle vane and displaced along the interior nozzle wall to remove the material along a predetermined path, thus reducing the thickness of the wall between the cavity and the external surface of the nozzle. In another form, an EDM process employing a profile as an electrode is disposed in the cavity and advanced against the wall to remove material from the wall until the final wall thickness is achieved, with the interior wall surface being complementary to the profile surface.