Abstract: A system for controlling a displacement drive of a motor vehicle includes a manually operable actuator movable over a fixed stroke between a first end position and a second end position. The actuator is biased to a neutral position centrally located between the first and second end positions and provides a signal representative of position of the actuator. A controller receives the signal from the actuator and produces commands for a reversible DC electric motor of the displacement drive device. The commands vary speed of the drive motor based on the position of the actuator such that the speed of the drive motor is zero at the neutral position, increases in one direction as the actuator moves toward the first end position, and increases in the other direction as the actuator moves toward the second end position.

Abstract: A seat assembly includes a seat cushion, an adjuster mechanism and a seat back. The seat cushion has opposite front and rear ends. The adjuster mechanism is operatively coupled between the floor of the motor vehicle and the seat cushion. The adjuster mechanism allows selective adjustment of the seat cushion relative to the floor among a plurality of vertical positions. The seat back has an outer frame. The outer frame has spaced apart side members. The seat back has an inner frame slidably engaged with the side members for movement along a path defined by the side members. The inner frame of seat back is connected to the rear end of the seat cushion for movement of the inner frame relative to the outer frame along the path in response to corresponding adjustment of the seat cushion among the plurality of vertical positions.

Abstract: A seat assembly includes a seat cushion and a seat back. The seat cushion has opposite front and rear ends. The seat cushion is selectively height adjustable relative to the floor of the vehicle. The seat back has nested outer and inner support members. The outer support member has an upper portion extending between spaced apart side bolsters. The inner support member is disposed between the side bolsters and below the upper portion of the outer support member. The inner support member is operatively coupled to the seat cushion for movement therewith relative to the outer support member. The inner support member remains below the upper portion of the outer support member to provide continuous support to the lower portion of the occupant's back during adjustment of the seat cushion relative to the floor of the vehicle.

Abstract: A seat assembly includes a seat cushion, an adjuster mechanism and a seat back. The seat cushion has opposite front and rear ends. The adjuster mechanism is operatively coupled between the floor of the motor vehicle and the seat cushion. The adjuster mechanism allows selective adjustment of the seat cushion relative to the floor among a plurality of vertical positions. The seat back has an outer frame. The outer frame has spaced apart side members. The seat back has an inner frame slidably engaged with the side members for movement along a path defined by the side members. The inner frame of seat back is connected to the rear end of the seat cushion for movement of the inner frame relative to the outer frame along the path in response to corresponding adjustment of the seat cushion among the plurality of vertical positions.

Abstract: A system for controlling multiple vehicle includes a twelve volt (12V)/forty-two volt (42V) battery power distribution system that provides direct current. The system converts single phase alternating current to multiple phase alternating current to simultaneously power multiple vehicle systems. A single pulse width modulation generator converts the direct current from the 12V/42V battery power distribution system to alternating current. This provides one power supply path of alternating current, which has a first phase. A splitter device splits the one power supply path of alternating current into three power paths. A lead/lag circuit is used to shift the alternating current of the second path to a second phase different than the first phase of the first power supply path. A second lead/lag circuit for shifts the alternating current of the third path to a third phase different than the first phase or the second phase. This creates a three-phase alternating current power from a single direct current source.

Abstract: An AC motor is utilized to drive a closure on a vehicle. The use of the AC motor provides valuable benefits with regard to cost and size. Further, a three-phase AC motor may be utilized, and the pulses in its power supply monitored to determine an obstruction in the path of the closure. Frequency control may also be utilized to provide optimum control of the drive of the component at both start-up and stop.

Abstract: An apparatus for controlling multiple vehicle systems includes a single power supply that provides a direct current source. The power supply is comprised of a thirty-six volt (36 V) battery power distribution system. A converter is electrically connected to the power supply to convert direct current to alternating current. A plurality of induction motors are used to operate various vehicle systems. The motors receive alternating current via electrical connections between the converter and the motors. A central processor is connected to relays sending power to each of the motors and provides control signals to the motors based on input from control members used to activate each of the various vehicle systems. At least one sensor is associated with each of the motors to monitor voltage or current of the respective motor and to generate a diagnostic signal that is sent to the processor.

Abstract: A plurality of motors for use in driving accessories on a vehicle, are each powered by three-phase current. A single controller controls the supply three-phase current to the plurality of motors. In another aspect of the invention, pseudothree-phase current is created from a direct current voltage source. A chopping circuit chops the voltage into a plurality of pulses, and a phase shift circuit then creates phase-shifted power signals from those pulses. The present invention thus enables the use of three-phase alternating current motors on a vehicle to drive accessories. This reduces the cost and size of the required motors.

Abstract: In the disclosed embodiment of this invention, sets of straight wire bundles are molded or otherwise encased about a cylindrical rotor casing. The straight wire bundles lie parallel to the axis of the cylindrical rotor casing. This process is an alternative to a traditional type of electric motor armature which uses a wire that is coiled around the cylindrical rotor casing. Since the wire bundles are straight and not pulled from a single wire roll, breaking and stretching of the wire is greatly reduced. The straight wire bundles are connected at their ends using a circuit cap to form a complete electrical circuit.

Abstract: An AC motor is utilized to drive a closure on a vehicle. The use of the AC motor provides valuable benefits with regard to cost and size. Further, a three-phase AC motor may be utilized, and the pulses in its power supply monitored to determine an obstruction in the path of the closure. Frequency control may also be utilized to provide optimum control of the drive of the component at both start-up and stop.

Abstract: A system for controlling multiple vehicle includes a twelve volt (12V)/forty-two volt (42V) battery power distribution system that provides direct current. The system converts single phase alternating current to multiple phase alternating current to simultaneously power multiple vehicle systems. A single pulse width modulation generator converts the direct current from the 12V/42V battery power distribution system to alternating current. This provides one power supply path of alternating current, which has a first phase. A splitter device splits the one power supply path of alternating current into three power paths. A lead/lag circuit is used to shift the alternating current of the second path to a second phase different than the first phase of the first power supply path. A second lead/lag circuit for shifts the alternating current of the third path to a third phase different than the first phase or the second phase. This creates a three-phase alternating current power from a single direct current source.

Abstract: A method of forming a relatively low cost motor provides a motor rotor and/or stator which has a generally solid body. The core of the body is formed of a less conductive material, and a more conductive material is at circumferentially spaced locations on the core. In one embodiment, the conductive material and the less conductive material are co-extruded. In a second embodiment, the core material is formed by powdered metal technology, and the conductive material is deposited onto the core.

Abstract: A plurality of motors for use in driving accessories on a vehicle, are each powered by three-phase current. A single controller controls the supply three-phase current to the plurality of motors. In another aspect of the invention, pseudothree-phase current is created from a direct current voltage source. A chopping circuit chops the voltage into a plurality of pulses, and a phase shift circuit then creates phase-shifted power signals from those pulses. The present invention thus enables the use of three-phase alternating current motors on a vehicle to drive accessories. This reduces the cost and size of the required motors.

Abstract: A seat track assembly for an adjustable seat with positive engagement is disclosed and has a lower track assembly with at least one lower track having a plurality of spaced slots and an upper track assembly with at least one lower track. The upper track is slidable over the lower track. A latch is movable from a latching position securing the upper track with respect to the lower track to an unlatching position where the upper track is free to slide over the lower track. The latch comprises a plurality of locking pawls mounted on the upper track, with each locking pawl having a first tooth and a second tooth and each tooth has a front face and a rear face. In the latching position the first tooth of a first one of the locking pawls is received within a first slot and the second tooth of the first one of the locking pawls is received within a second slot.

Abstract: A vehicle seat assembly includes a seat back that is supported with respect to a seat bottom. The seat bottom is supported on a track assembly that includes a seat adjuster for controlling movement of the seat back and bottom. The seat adjuster can move the seat in horizontal and/or vertical directions and can also be used to adjust the tilt of the seat. An electric motor is used to drive the seat adjuster. The motor supports a first connector and the seat adjuster supports a second connector. A flexible shaft is used to interconnect the first and second connectors to transmit power from the motor to the adjuster. The shaft has a first end and a second end with each of the ends defined by a helical body portion. The first connector and the first end are mated to interconnect the motor and the shaft and the second connector and the second end are mated to interconnect the seat adjuster and the shaft.

Abstract: A drive assembly for a seat adjuster is used to adjust the longitudinal position of a vehicle seat between a plurality of positions. The drive assembly includes a first track mounted to a vehicle structure a second track that is supported for longitudinal movement relative to the first track. A bracket is fixed relative to the first track and has an opening through which a drive nut is inserted. The drive nut has a threaded central bore and is rotatable between a first position and a second position. In the first position the drive nut moves relative to the bracket through the opening. In the second position the drive nut contacts the bracket to form a positive structural engagement between the drive nut and the bracket. A screw shaft has an elongated body with an external threaded surface that engages the threaded central bore in the drive nut to move the second track between a plurality of adjusted positions relative to the first track.

Abstract: A support structure for a vehicle seat assembly which allows the seat position to be adjusted forwardly or rearwardly with respect to the vehicle. The seat support structure is mounted to a vehicle structure and includes a first track, a second track, a torque tube and a brace member supported for movement relative to the first track with the seat bottom being supported on the second track for movement relative to the first track. A restraint bracket which is attached to the seat belt is adjacent the torque tube and second track without the necessity of fasteners. The restraint bracket mounting allows a force to be transfered to the associated torque tube, first track, and second track. The present invention further provides a method of seat assembly in which the torque tube is maintained under compression and the brace member under tension to provide a rigid, integral seat support structure.

Abstract: A vehicle fold-and-flip seat assembly includes a first track and a second track supported for movement relative to the first track for horizontal seat adjustment. A seat bottom is supported on the second track for movement with the second track and is movable between a horizontal position and a vertical position. A seat back is supported on a pivot bracket mounted to the second track and pivots relative to the seat bottom between an upright position and a folded position. A first lever is rotatably supported on the second track to control the movement of the seat back between the upright and folded positions when selectively actuated by a control assembly. A latch mechanism is used to secure a rear portion of the first track to the vehicle structure and is movable between a latched position and an unlatched position.

Abstract: A linkage assembly is used to vertically adjust the position of a seat. The linkage assembly includes a first link that is connected to a second link without the use of fasteners. The first link has a first mounting portion and the second link has a second mounting portion. The first mounting portion is deformed into engagement with the second mounting portion to rotatably connect the first link to the second link. In one embodiment, the first mounting portion is an extrusion that extends through an aperture in the second link. An end of the extrusion is deformed into engagement with the second link to form a lip to lock the first link to the second link and allow relative rotational movement between the first and second links while eliminating relative linear movement therebetween. In an alternative embodiment, portions of the first and second links are deformed into locking engagement.

Abstract: A vehicle seat assembly includes a seat back supported with respect to a seat bottom and is attached to the vehicle by a mounting assembly. The mounting assembly has an inboard track assembly and an outboard track assembly that are both mounted to a vehicle structure with the track assemblies being spaced apart from one another. Each track assembly includes a first track and a second track supported for movement relative to the first track. The first and second tracks are preferably mounted in a vertical configuration. The seat bottom is supported on the second track for horizontal movement with the second track as seat position is adjusted. A single drive mechanism is supported on one of the inboard or outboard track assemblies. The drive mechanism includes a single drive member that is mounted between the inboard and outboard track assemblies. A truss structure extends between the inboard and outboard track assemblies to provide structural support for the seat assembly as seat position is adjusted.