Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.

Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.

Abstract: A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted Sth, Sth being equal to N×l×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 ?m.

Abstract: The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.

Abstract: An impregnated fibrous material comprising a fibrous material of continuous fibers and at least one thermoplastic polymer matrix, wherein at least one thermoplastic polymer is a non-reactive amorphous polymer whose glass transition temperature is such that Tp?80° C., or a non-reactive semi-crystalline polymer whose melting temperature is Tf?150° C., where Tg and Tf are determined by differential scanning calorimetry (DSC) according to standard 11357-2:2013 and 11357-3:2013 respectively, a fiber content by volume is constant in at least 70% of the volume of the impregnated fibrous material, the fiber content in said impregnated fibrous material being between 45 and 65% by volume on both sides of said fibrous material, a porosity rate in said impregnated fibrous material being less than 10%.

Abstract: A method of producing a pre-impregnated fibrous material including a fibrous material of continuous fibres and a thermoplastic polymer matrix, wherein the pre-impregnated fibrous material is produced in a single unidirectional strip or in a plurality of parallel unidirectional strips, the method including the following steps: (i) impregnating the fibrous material in the form of a strand or a plurality of parallel strands with the thermoplastic polymer in the form of a powder in a fluid bed; and (ii) shaping the strand or parallel strands of the fibrous material impregnated as in step (i) by calendering by at least one heating calender in the form of a single unidirectional strip or of a plurality of parallel unidirectional strips, the heating calender, in the latter case, including a plurality of calendering grooves, and the pressure and/or a spacing between the rollers of the calender being regulated by an auxiliary system.

Abstract: A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted Sth, Sth being equal to N×I×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 ?m.

Abstract: An impregnated fibrous material including at least one fibrous material of continuous fibers and: at least one non-reactive thermoplastic polymer matrix, or at least one reactive thermoplastic prepolymer, which is a precursor of the non-reactive thermoplastic polymer, optionally mixed with a chain extender, wherein the at least one non-reactive thermoplastic polymer or the reactive prepolymer is an amorphous polymer or prepolymer having a glass transition temperature such that Tg?80° C., or is a semi-crystalline polymer or prepolymer having a melting temperature Tf?150° C., the fiber content in the pre-impregnated fibrous material being between 45 and 65 volume %, and the average thickness of the impregnated fibrous material being less than or equal to 100 ?m, independently of the number of fibers present in the fibrous material before impregnation.

Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.

Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.

Abstract: The present invention relates to an impregnated fibrous material comprising a fibrous material made of continuous fibers and at least one reactive thermoplastic prepolymer, and optionally a chain extender, characterized in that the at least one reactive thermoplastic prepolymer is partially polymerized, optionally with the chain extender, and has a number-average molecular weight (Mn) ranging from 500 to 10,000, preferably from 4,000 to 8000, the proportion of fibers in the impregnated fibrous material being 45 to 65% by volume, preferably 50 to 60% by volume, and in particular 54 to 60%.

Abstract: An impregnated fibrous material comprising a fibrous material made of continuous fiber and at least one thermoplastic polymer matrix, wherein the at least one thermoplastic polymer is an non-reactive amorphous polymer, the glass transition temperature of which is such that Tg?80° C., or a non-reactive semi-crystalline polymer, the melting temperature of which is Tf?150° C., the fiber volume ratio is constant in at least 70% of the volume of the tape or ribbon, the fiber ratio in the pre-impregnated fibrous material ranging from 45 to 65% by volume, the porosity rate in the pre-impregnated fibrous material being less than 10%.

Abstract: An impregnated fibrous material comprising a fibrous material made of continuous fiber and at least one thermoplastic polymer matrix, wherein the at least one thermoplastic polymer is an non-reactive amorphous polymer, the glass transition temperature of which is such that Tg?80° C., or a non-reactive semi-crystalline polymer, the melting temperature of which is Tf?150° C., the fiber volume ratio is constant in at least 70% of the volume of the tape or ribbon, the fiber ratio in the pre-impregnated fibrous material ranging from 45 to 65% by volume, the porosity rate in the pre-impregnated fibrous material being less than 10%.

Abstract: The invention relates to a process for manufacturing an impregnated fibrous material comprising continuous fibers and a thermoplastic matrix, said fibrous material is made from at least one unidirectional tape and said process comprises a step of pre-impregnating said fibrous material that is in the form of at least one roving with said matrix and a step of heating the matrix after pre-impregnation, said heating step being carried out by means of a non-heated and non-heat-conducting tension device and a heating system, with the exception of a heated calendar, said roving being in contact with the surface of said tension device and running over the surface of said tension device level with the heating system.

Abstract: Provided is a process for manufacturing a prepreg fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix.

Abstract: The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.

Abstract: A method for manufacturing a continuous carbon fiber from a precursor material. According to this method, a precursor material including a continuous natural fiber and carbon nanofillers is used, said natural fiber being obtained from at least one plant constituent such as a cellulose. A process for manufacturing a continuous carbon fiber from a precursor material, including a step of carbonization of said precursor material, in which the precursor material includes a continuous natural fiber and carbon nanofillers, said natural fiber being obtained from at least one plant constituent, wherein it also includes a step of sizing the precursor material before the carbonization step.

Abstract: A method of producing a pre-impregnated fibrous material including a fibrous material of continuous fibres and a thermoplastic polymer matrix, wherein the pre-impregnated fibrous material is produced in a single unidirectional strip or in a plurality of parallel unidirectional strips, the method including the following steps: (i) impregnating the fibrous material in the form of a strand or a plurality of parallel strands with the thermoplastic polymer in the form of a powder in a fluid bed; and (ii) shaping the strand or parallel strands of the fibrous material impregnated as in step (i) by calendering by at least one heating calender in the form of a single unidirectional strip or of a plurality of parallel unidirectional strips, the heating calender, in the latter case, including a plurality of calendering grooves, and the pressure and/or a spacing between the rollers of the calender being regulated by an auxiliary system.

Abstract: A method to produce a pre-impregnated fibrous material, in particular in ribbon form, including a fibrous reinforcement and thermoplastic polymer matrix, including a step of impregnating the fibrous material in the form of a single roving or several parallel rovings with the polymer in the molten state, the polymer in the molten state at the time of the impregnation containing a neutral gas in the supercritical state used as production aid by reducing viscosity in the molten state, preferably the gas being supercritical CO2.

Abstract: A method of manufacturing a pre-impregnated fibrous material produced as a plurality of unidirectional parallel tapes, said method including the following steps: i) impregnation of the fibrous material while it is in the form of several parallel rovings, said impregnation step including: ia) immersion in a bath containing an aqueous dispersion of thermoplastic polymer, said immersion being followed by ib) drying, then ii) shaping by calendering, using at least one heated calender, into the form of a plurality of unidirectional parallel tapes using said calender including a plurality of calendering grooves according to the number of said tapes and with a pressure and/or separation between the rolls of said calender regulated by a control system.