Abstract: A method for producing a sandwich panel with a reinforced foam core includes inserting rod-shaped, thermoplastic reinforcing elements into a thermoplastic foam material such that the reinforcing elements extend through the foam material. End regions of the reinforcing elements project out of the foam material. The foam material is thermoformed to form a reinforced foam core, wherein the end regions of the reinforcing elements are integrally formed by applying temperature and pressure to the cover surfaces of the foam material and are bonded to the foam material in a fused connection. A thermoplastic cover layer is laminated on either side by applying temperature and pressure to the reinforced foam core on the cover surfaces of the foam material in order to form the sandwich panel, wherein the cover layers are bonded to the reinforced foam core in a fused connection.

Abstract: A sandwich component has a first cover layer, a second cover layer, and a core disposed therebetween. In the sandwich component, the cover layers are each formed from an outer layer made of a fiber-reinforced thermoplast material having greater resistance to a certain solvent and, fused therewith, an inner layer made of a thermoplast material having lower resistance to the solvent. The core has outer layers, each of which is formed from a thermoplast material having lower resistance to the solvent, and an inner structure, which is formed entirely or partially from a thermoplast material having greater resistance to the solvent. The inner layers of the cover layers were each fused with one of the outer layers of the core with the use of the solvent.

Abstract: A sandwich component and method of producing the sandwich component are provided wherein the sandwich component has a first cover layer, a second cover layer, and a core disposed therebetween. In the sandwich component, the cover layers are each formed from an outer layer made of a fiber-reinforced high-melting-point thermoplast material and, fused therewith, an inner layer made of a low-melting-point thermoplast material. The core has outer layers, each of which is formed from a low-melting-point thermoplast material, and an inner structure, which is formed entirely or partially from a high-melting-point thermoplast material. The inner layers of the cover layers were each fused with one of the outer layers of the core.

Abstract: The embodiments relate to a polymerisable thermoset composition having improved flame retardant properties, a polymerised thermoset having improved flame retardant properties, a process for manufacturing the polymerised thermoset, and use of the polymerisable thermoset composition to produce lightweight construction components, preferably carbon fibre composites (CFRP), and a lightweight construction component, preferably carbon fibre composite (CFRP), containing the polymerised thermoset.

Abstract: The embodiments relate to a polymerizable thermoset composition having improved flame retardant properties, a polymerized thermoset having improved flame retardant properties, a process for manufacturing the polymerized thermoset, and use of the polymerizable thermoset composition to produce lightweight construction components, preferably carbon fiber composites (CFRP), and a lightweight construction component, preferably carbon fiber composite (CFRP), containing the polymerized thermoset.

Abstract: A polymerizable thermoset composition including a polymerizable organic cyanate ester resin and a polymerizable aryl ethynyl-terminated polyimide, a polymerized thermoset, a process for the production of the polymerized thermoset as well as the use of the polymerizable thermoset composition for the production of lightweight construction components, preferably carbon fiber composite materials (CFC), and a lightweight construction component, preferably carbon fiber composite material (CFC), containing the polymerized thermoset are described.

Abstract: A method for the manufacture of reinforced core composites, comprises: inserting of a pin into a foamed core material or a filled honeycomb-shaped core material, wherein the pin and the core material contain a thermoplastic polymer, or a mixture of thermoplastic polymers; the pin is heated such that as the pin is inserted the core material softens or melts at the point of insertion; and/or the core material is heated at the point of insertion such that the core material softens or melts.

Abstract: A method for producing a sandwich panel with a reinforced foam core includes inserting rod-shaped, thermoplastic reinforcing elements into a thermoplastic foam material such that the reinforcing elements extend through the foam material. End regions of the reinforcing elements project out of the foam material. The foam material is thermoformed to form a reinforced foam core, wherein the end regions of the reinforcing elements are integrally formed by applying temperature and pressure to the cover surfaces of the foam material and are bonded to the foam material in a fused connection. A thermoplastic cover layer is laminated on either side by applying temperature and pressure to the reinforced foam core on the cover surfaces of the foam material in order to form the sandwich panel, wherein the cover layers are bonded to the reinforced foam core in a fused connection.

Abstract: The embodiments relate to a polymerisable thermoset composition having improved flame retardant properties, a polymerised thermoset having improved flame retardant properties, a process for manufacturing the polymerised thermoset, and use of the polymerisable thermoset composition to produce lightweight construction components, preferably carbon fibre composites (CFRP), and a lightweight construction component, preferably carbon fibre composite (CFRP), containing the polymerised thermoset.

Abstract: A polymerizable thermoset composition including a polymerizable organic cyanate ester resin and a polymerizable aryl ethynyl-terminated polyimide, a polymerized thermoset, a process for the production of the polymerized thermoset as well as the use of the polymerizable thermoset composition for the production of lightweight construction components, preferably carbon fibre composite materials (CFC), and a lightweight construction component, preferably carbon fibre composite material (CFC), containing the polymerized thermoset are described.

Abstract: A sandwich component and method of producing the sandwich component are provided, wherein the sandwich component has a first cover layer, a second cover layer, and a core disposed therebetween. In the sandwich component, the cover layers are each formed from an outer layer made of a fiber-reinforced thermoplast material having greater resistance to a certain solvent and, fused therewith, an inner layer made of a thermoplast material having lower resistance to the solvent. The core has outer layers, each of which is formed from a thermoplast material having lower resistance to the solvent, and an inner structure, which is formed entirely or partially from a thermoplast material having greater resistance to the solvent. The inner layers of the cover layers were each fused with one of the outer layers of the core with the use of the solvent.

Abstract: A sandwich component and method of producing the sandwich component are provided wherein the sandwich component has a first cover layer, a second cover layer, and a core disposed therebetween. In the sandwich component, the cover layers are each formed from an outer layer made of a fiber-reinforced high-melting-point thermoplast material and, fused therewith, an inner layer made of a low-melting-point thermoplast material. The core has outer layers, each of which is formed from a low-melting-point thermoplast material, and an inner structure, which is formed entirely or partially from a high-melting-point thermoplast material. The inner layers of the cover layers were each fused with one of the outer layers of the core.

Abstract: A method for the manufacture of reinforced core composites, comprises: inserting of a pin into a foamed core material or a filled honeycomb-shaped core material, wherein the pin and the core material contain a thermoplastic polymer, or a mixture of thermoplastic polymers; the pin is heated such that as the pin is inserted the core material softens or melts at the point of insertion; and/or the core material is heated at the point of insertion such that the core material softens or melts.

Abstract: The present invention relates to a method of fabricating a composite part presenting an integral structure of composite material comprising at least one reinforcing layer based on reinforcing fibers, fabrics, or textiles, and at least one impregnation matrix, the method consisting in assembling the integral structure, in placing said integral structure in a mold, in impregnating said integral structure with the impregnation matrix by injection or infusion, and in solidifying said impregnated integral structure by raising it to a determined temperature, the method being characterized in that it consists in: using at least two distinct primary parts for making up the integral structure; placing a thermoplastic sheet on at least one of the primary parts so as to make the interface between said primary parts once they are assembled together.

Abstract: The present invention relates to a method of fabricating a composite part presenting an integral structure of composite material comprising at least one reinforcing layer based on reinforcing fibers, fabrics, or textiles, and at least one impregnation matrix, the method consisting in assembling the integral structure, in placing said integral structure in a mold, in impregnating said integral structure with the impregnation matrix by injection or infusion, and in solidifying said impregnated integral structure by raising it to a determined temperature, the method being characterized in that it consists in: using at least two distinct primary parts for making up the integral structure; placing a thermoplastic sheet on at least one of the primary parts so as to make the interface between said primary parts once they are assembled together.

Abstract: A semi-finished product used to mold a composite part including at least one dry laminar reinforcing layer that is designed to be impregnated with an impregnation matrix by liquid injection/infusion. The semi-finished product includes a thermoplastic layer, at least locally, where the properties of the component materials provide the future molded part, at least locally, with the required properties; since the thermoplastic layer has been stitched to at least one reinforcing layer using at least one yarn crossing through the perforations in said thermoplastic layer and in at least one reinforcing layer.