Abstract: A method that includes conveying a moving web for use as a body panel on a web stability control module is disclosed. A fastener assembly is supplied that may be used to attach and connect portions of the moving web. Prior to attaching the fastener assembly to the moving web, a detection system is utilized to determine if there is a product defect on the fastener assembly. If no product defect is detected, the moving web is cut at a cutting station to completely separate a leading portion of the moving web and a trailing portion of the moving web. Then, the fastener assembly is attached to the moving web at a fastener assembly attachment station such that the leading portion and trailing portion remains bridged together. If a product defect is detected, then the moving web is not cut, and the discrete disposable absorbent undergarment is discarded.

Abstract: A method and apparatus for producing a pre-fastened adjustable pant-like disposable absorbent undergarment including a fully severed front body panel is disclosed. The method includes the steps of providing a moving web and first creating a line of weakness on the moving web at a weakening station to define a leading portion of the moving web and a trailing portion of the moving web connected at the line of weakness. The moving web then passes through an attachment assembly station to bridge the connected leading portion and trailing portion together with a fastener assembly that extends over the line of weakness. Finally, the moving web is then passed through a web breaking station to completely separate the leading portion and trailing portion of the moving web at the line of weakness, such that the leading portion and trailing portion remains bridged together by the fastener assembly.