Patents by Inventor Patrick Coffey

Patrick Coffey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260084358
    Abstract: Disclosed herein are methods for producing recycled liquid crystal polymer filaments. The methods include feeding one or more used liquid crystal polymer filaments, optionally in combination with a virgin liquid crystal polymer material, and optionally in combination with a depolymerization catalyst, into an extruder; and extruding the recycled liquid crystal polymer filament.
    Type: Application
    Filed: September 23, 2025
    Publication date: March 26, 2026
    Applicant: KURARAY CO., LTD.
    Inventors: Patrick COFFEY, Forrest SLOAN, Matthew REID, Taichi YAGATA, Tatsuya UEDA, Kazuhisa NAKAYAMA
  • Patent number: 12442115
    Abstract: Disclosed herein are filamentary braids containing a plurality of filamentary elements braided together, where the filamentary elements include one or more main filamentary elements and one or more looped filamentary elements. The looped filamentary elements are arranged in one or more looped structures extending outward from the longitudinal axis formed by the main filamentary elements. The looped filamentary elements are made of a fiber having a tensile modulus of 2.3 GPa or more. Upon application of selective tension to the looped filamentary elements, the looped filamentary elements (i) are collapsible against the main filamentary elements in the filamentary braid and/or (ii) are removable from the filamentary braid.
    Type: Grant
    Filed: December 8, 2023
    Date of Patent: October 14, 2025
    Assignee: KURARAY CO., LTD.
    Inventor: Patrick Coffey
  • Patent number: 12351957
    Abstract: Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 ?m, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.
    Type: Grant
    Filed: April 27, 2023
    Date of Patent: July 8, 2025
    Assignee: KURARAY CO., LTD.
    Inventors: Forrest Sloan, Patrick Coffey
  • Patent number: 12102320
    Abstract: A cord comprises a braided sheath of strands having an outer surface, an inner surface, and a central hollow portion defined by the inner surface and having a volume and a core within the central hollow portion of the tubular braided sheath, such that when the cord is in a relaxed state the tubular braided sheath has a cylindrical shape and a relaxed volume of the central hollow portion wherein the core does not fill the relaxed volume of the central hollow portion of the tubular braided sheath; when the cord is in a longitudinal tensioned state, the tubular braided sheath elongates under the longitudinal tension such that a tensioned volume of at least a part of the central hollow portion of the tubular braided sheath is less than the relaxed volume; and the inner surface of the tubular braided sheath of tensioned volume contacts and cinches a surface of the core.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: October 1, 2024
    Assignee: KURARAY CO., LTD.
    Inventors: Patrick Coffey, Forrest Sloan
  • Publication number: 20240200244
    Abstract: Disclosed herein are filamentary braids containing a plurality of filamentary elements braided together, where the filamentary elements include one or more main filamentary elements and one or more looped filamentary elements. The looped filamentary elements are arranged in one or more looped structures extending outward from the longitudinal axis formed by the main filamentary elements. The looped filamentary elements are made of a fiber having a tensile modulus of 2.3 GPa or more. Upon application of selective tension to the looped filamentary elements, the looped filamentary elements (i) are collapsible against the main filamentary elements in the filamentary braid and/or (ii) are removable from the filamentary braid.
    Type: Application
    Filed: December 8, 2023
    Publication date: June 20, 2024
    Applicant: KURARAY CO., LTD.
    Inventor: Patrick COFFEY
  • Publication number: 20240076814
    Abstract: Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 ?m, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.
    Type: Application
    Filed: April 27, 2023
    Publication date: March 7, 2024
    Applicant: KURARAY CO., LTD.
    Inventors: Forrest SLOAN, Patrick Coffey
  • Patent number: 11767620
    Abstract: This application describes a braided cord containing a braided sheath and optionally a core surrounded by the braided sheath. The braided cord has changing cross-sectional area ranging from 0.0004 mm2 to 30 mm2 and contains one or more sections having a tapering angle ranging from 1° to 60° when observed in one direction along the cord axis. The change in the cross-sectional area of the cord can be achieved by changing the thickness of the braided sheath and/or changing the cross-sectional area of the core when the core is present. The thickness of the braided sheath can be adjusted by changing the size and/or twist level of one or more sheath strands, changing the pick count of the braided sheath, and/or using one or more shaped sheath strands. This application also describes a process of producing the braided cord with changing cross-sectional area.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: September 26, 2023
    Assignee: KURARAY CO., LTD.
    Inventors: Forrest Sloan, Patrick Coffey
  • Patent number: 11674246
    Abstract: Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 ?m, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: June 13, 2023
    Assignee: KURARAY CO., LTD.
    Inventors: Forrest Sloan, Patrick Coffey
  • Publication number: 20230149015
    Abstract: A cord comprises a braided sheath of strands having an outer surface, an inner surface, and a central hollow portion defined by the inner surface and having a volume and a core within the central hollow portion of the tubular braided sheath, such that when the cord is in a relaxed state the tubular braided sheath has a cylindrical shape and a relaxed volume of the central hollow portion wherein the core does not fill the relaxed volume of the central hollow portion of the tubular braided sheath; when the cord is in a longitudinal tensioned state, the tubular braided sheath elongates under the longitudinal tension such that a tensioned volume of at least a part of the central hollow portion of the tubular braided sheath is less than the relaxed volume; and the inner surface of the tubular braided sheath of tensioned volume contacts and cinches a surface of the core.
    Type: Application
    Filed: January 3, 2023
    Publication date: May 18, 2023
    Applicant: KURARAY CO., LTD.
    Inventors: Patrick COFFEY, Forrest Sloan
  • Publication number: 20220167976
    Abstract: A cord comprises a braided sheath of strands having an outer surface, an inner surface, and a central hollow portion defined by the inner surface and having a volume and a core within the central hollow portion of the tubular braided sheath, such that when the cord is in a relaxed state the tubular braided sheath has a cylindrical shape and a relaxed volume of the central hollow portion wherein the core does not fill the relaxed volume of the central hollow portion of the tubular braided sheath; when the cord is in a longitudinal tensioned state, the tubular braided sheath elongates under the longitudinal tension such that a tensioned volume of at least a part of the central hollow portion of the tubular braided sheath is less than the relaxed volume; and the inner surface of the tubular braided sheath of tensioned volume contacts and cinches a surface of the core.
    Type: Application
    Filed: December 9, 2021
    Publication date: June 2, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Patrick COFFEY, Forrest Sloan
  • Publication number: 20220056622
    Abstract: This application describes a braided cord containing a braided sheath and optionally a core surrounded by the braided sheath. The braided cord has changing cross-sectional area ranging from 0.0004 mm2 to 30 mm2 and contains one or more sections having a tapering angle ranging from 1° to 60° when observed in one direction along the cord axis. The change in the cross-sectional area of the cord can be achieved by changing the thickness of the braided sheath and/or changing the cross-sectional area of the core when the core is present. The thickness of the braided sheath can be adjusted by changing the size and/or twist level of one or more sheath strands, changing the pick count of the braided sheath, and/or using one or more shaped sheath strands. This application also describes a process of producing the braided cord with changing cross-sectional area.
    Type: Application
    Filed: August 24, 2021
    Publication date: February 24, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Forrest Sloan, Patrick Coffey
  • Patent number: 11229432
    Abstract: A cord comprises a braided sheath of strands having an outer surface, an inner surface, and a central hollow portion defined by the inner surface and having a volume and a core within the central hollow portion of the tubular braided sheath, such that when the cord is in a relaxed state the tubular braided sheath has a cylindrical shape and a relaxed volume of the central hollow portion wherein the core does not fill the relaxed volume of the central hollow portion of the tubular braided sheath; when the cord is in a longitudinal tensioned state, the tubular braided sheath elongates under the longitudinal tension such that a tensioned volume of at least a part of the central hollow portion of the tubular braided sheath is less than the relaxed volume; and the inner surface of the tubular braided sheath of tensioned volume contacts and cinches a surface of the core.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: January 25, 2022
    Assignee: Kuraray Co., Ltd.
    Inventors: Patrick Coffey, Forrest Sloan
  • Publication number: 20220002943
    Abstract: Disclosed herein are methods for producing core-sheath structures by shaping at least one filament bundle containing a plurality of filaments to form at least one shaped strand of filaments, and braiding a plurality of strands, including the at least one shaped strand of filaments, over a core to form the core-sheath structure containing a braided sheath of the strands surrounding the core, wherein the shaped strand of filaments is an untwisted strand having a twist level of less than 1 turn per meter, a cross-sectional aspect ratio of the shaped strand of filaments is at least 3:1, as measured in the braided sheath, a thickness of at least a portion of the braided sheath ranges from about 10 to about 200 ?m, and the braided sheath comprises a synthetic fiber having a tensile strength of greater than 12 cN/dtex. Also disclosed herein are core-sheath structures formed by such methods.
    Type: Application
    Filed: June 25, 2021
    Publication date: January 6, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Forrest SLOAN, Patrick COFFEY
  • Publication number: 20190223868
    Abstract: A cord comprises a braided sheath of strands having an outer surface, an inner surface, and a central hollow portion defined by the inner surface and having a volume and a core within the central hollow portion of the tubular braided sheath, such that when the cord is in a relaxed state the tubular braided sheath has a cylindrical shape and a relaxed volume of the central hollow portion wherein the core does not fill the relaxed volume of the central hollow portion of the tubular braided sheath; when the cord is in a longitudinal tensioned state, the tubular braided sheath elongates under the longitudinal tension such that a tensioned volume of at least a part of the central hollow portion of the tubular braided sheath is less than the relaxed volume; and the inner surface of the tubular braided sheath of tensioned volume contacts and cinches a surface of the core.
    Type: Application
    Filed: January 17, 2019
    Publication date: July 25, 2019
    Applicant: KURARAY AMERICA, INC.
    Inventors: Patrick COFFEY, Forrest SLOAN
  • Patent number: 7444877
    Abstract: A directionally-sensitive device for detecting and processing vibration waves includes an array of polymeric optical waveguide resonators positioned between a light source, such as an LED array, and a light detector, such as a photodiode array. The resonators which are preferably oriented substantially perpendicularly with respect to incoming vibration waves, vibrate when a wave is detected, thus modulating light signals that are transmitted between the light source and the light detector. The light detector converts the modulated light into electrical signals which, in a preferred embodiment, are used to drive either the speaker of a hearing aid or the electrode array of a cochlear implant. The device is manufactured using a combination of traditional semiconductor processes and polymer microfabrication techniques.
    Type: Grant
    Filed: August 20, 2003
    Date of Patent: November 4, 2008
    Assignee: The Regents of the University of California
    Inventors: Guann-Pyng Li, Mark Bachman, Tao Xu, Fan-Gang Zeng, Patrick Coffey
  • Publication number: 20060107744
    Abstract: A directionally-sensitive device for detecting and processing vibration waves includes an array of polymeric optical waveguide resonators positioned between a light source, such as an LED array, and a light detector, such as a photodiode array. The resonators which are preferably oriented substantially perpendicularly with respect to incoming vibration waves, vibrate when a wave is detected, thus modulating light signals that are transmitted between the light source and the light detector. The light detector converts the modulated light into electrical signals which, in a preferred embodiment, are used to drive either the speaker of a hearing aid or the electrode array of a cochlear implant. The device is manufactured using a combination of traditional semiconductor processes and polymer microfabrication techniques.
    Type: Application
    Filed: August 20, 2003
    Publication date: May 25, 2006
    Applicant: The Regents of the University of California
    Inventors: Guann-Pyng Li, Mark Bachman, Tao Xu, Fan-Gang Zeng, Patrick Coffey
  • Publication number: 20040138827
    Abstract: Systems and methods that facilitate crystallization studies through the use of a system of microfluidics, sensors, actuators, and computer instrumentation to enable automated microcrystallization experiments using feedback assisted control and data from a protein crystallization or solubility database. In a preferred embodiment, the crystallization system comprises a database containing quantitative information about the chemical and physical properties under various thermodynamics conditions of the molecule or compounds of interest and a feedback assisted, dynamically controlled chemical system. The chemical system includes a controller that accesses the database and can monitor and control the state of one or more experiments, a software program that uses database information, sensory information, historical information and the like to change the conditions of the experiment, and a crystallization platform that allows computer control and sensing of one or more chemical experiments.
    Type: Application
    Filed: September 23, 2003
    Publication date: July 15, 2004
    Applicant: The Regents of the University of California
    Inventors: Guann-Pyng Li, Mark Bachman, Abraham P. Lee, Nancy L. Albritton, Brigette Schobert, Noo Li Jeon, Patrick Coffey, Janos K. Lanyi, Liang Li Wu