Abstract: An exhaust system includes a light-off catalyst, an exhaust system component, and at least one H2O trap. The exhaust system component is upstream from the light-off catalyst and includes catalyst material, the catalyst material configured to store hydrocarbons during a period when the light-off catalyst is warming up to a light-off temperature. The at least one H2O trap is at or upstream from the exhaust system component and is configured to perform H2O adsorption and desorption to increase a length of time for the exhaust system component to reach a hydrocarbon release temperature and prevent the exhaust system component from reaching the hydrocarbon release temperature prior to the light-off catalyst reaching the light-off temperature.

Abstract: An apparatus for mitigating fouling within a heat exchanger device includes an internal combustion engine and an external exhaust gas recirculation (EGR) circuit. The internal combustion engine is fluidly coupled to an intake gas manifold upstream of the engine and an exhaust gas manifold downstream of the engine. The EGR circuit is fluidly coupled to the exhaust gas manifold at a first end and is configured to selectively route back exhaust gas flow as EGR flow into the intake gas manifold at a second end. The EGR circuit includes the heat exchanger device for cooling the EGR flow prior to entering the intake manifold and a surface deposit removing device configured to remove surface deposit build-up from within the heat exchanger device when the surface deposit removing device is activated.

Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas via a coolant includes at least one channel having an inlet and an outlet, and a casing defining a cooling chamber for carrying the coolant around the at least one channel. The exhaust gas is flowable through the at least one channel from the inlet to the outlet. At least a portion of the at least one channel is variable between a fully compressed position and an uncompressed position. The casing includes a coolant inlet and a coolant outlet through which the coolant enters and exits the cooling chamber. The casing also includes an exhaust gas inlet from which the exhaust gas enters the at least one channel, and an exhaust gas outlet into which the exhaust gas exits the at least one channel.

Abstract: An internal combustion engine is equipped with an EGR system that includes an EGR heat exchanger. A method for monitoring the EGR heat exchanger includes monitoring an EGR gas inlet temperature to the EGR heat exchanger, an EGR gas outlet temperature from the EGR heat exchanger, a coolant temperature and a mass EGR flowrate through the EGR heat exchanger for a present engine operating point. An actual thermal effectiveness of the EGR heat exchanger for the present engine operating point is determined. A maximum heat transfer coefficient for the EGR side of the EGR heat exchanger is determined for the present engine operating point. The EGR heat exchanger is regenerated when the actual heat transfer coefficient differs from the maximum heat transfer coefficient for the present engine operating point.

Abstract: An exhaust gas recirculation system adapted for use by an internal combustion engine, and for selectively diverting a recirculated portion of the engine exhaust away from the EGR cooler, includes a by-pass conduit and/or feed line shiftable between open and closed conditions, and an active material actuator.

Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas via a coolant includes at least one channel having an inlet and an outlet, and a casing defining a cooling chamber for carrying the coolant around the at least one channel. The exhaust gas is flowable through the at least one channel from the inlet to the outlet. At least a portion of the at least one channel is variable between a fully compressed position and an uncompressed position. The casing includes a coolant inlet and a coolant outlet through which the coolant enters and exits the cooling chamber. The casing also includes an exhaust gas inlet from which the exhaust gas enters the at least one channel, and an exhaust gas outlet into which the exhaust gas exits the at least one channel.

Abstract: A vehicular heat exchanger processes a exhaust gas recirculation flow. A method to manage combustion by-product contaminant deposits within the heat exchanger includes repeatedly cycling a flow control device controlling the exhaust gas recirculation flow through the heat exchanger from an original position to an intermediate position and back to the original position. The original position is determined based upon a required exhaust gas recirculation flow into an intake manifold.

Abstract: An apparatus for mitigating fouling within a heat exchanger device includes an internal combustion engine and an external exhaust gas recirculation (EGR) circuit. The internal combustion engine is fluidly coupled to an intake gas manifold upstream of the engine and an exhaust gas manifold downstream of the engine. The EGR circuit is fluidly coupled to the exhaust gas manifold at a first end and is configured to selectively route back exhaust gas flow as EGR flow into the intake gas manifold at a second end. The EGR circuit includes the heat exchanger device for cooling the EGR flow prior to entering the intake manifold and a surface deposit removing device configured to remove surface deposit build-up from within the heat exchanger device when the surface deposit removing device is activated.

Abstract: An apparatus for mitigating fouling within a heat exchanger device includes an internal combustion engine fluidly coupled to an intake manifold upstream of the engine and an exhaust gas manifold downstream of the engine. The apparatus further includes an external exhaust gas recirculation circuit fluidly coupled to the exhaust gas manifold at a first end and configured to selectively route exhaust gas flow into the intake manifold at a second end. The exhaust gas recirculation circuit includes the heat exchanger device for cooling the EGR flow prior to entering the intake manifold, and a deposit filter fluidly coupled upstream of the heat exchanger device and configured to trap combustion by-products within the EGR flow.

Abstract: A method for operating an internal combustion engine configured to operate lean of stoichiometry includes reducing temperature of a portion of an exhaust gas feedstream recirculated to an intake system of the engine, and reducing mass flowrate of particulate matter and hydrocarbons borne in the recirculated portion of the exhaust gas feedstream upstream of the heat exchanger effective to reduce deposition of particulate matter and hydrocarbons onto and adhesion to surface areas of the heat exchanger.

Abstract: An internal combustion engine is equipped with an EGR system that includes an EGR heat exchanger. A method for monitoring the EGR heat exchanger includes monitoring an EGR gas inlet temperature to the EGR heat exchanger, an EGR gas outlet temperature from the EGR heat exchanger, a coolant temperature and a mass EGR flowrate through the EGR heat exchanger for a present engine operating point. An actual thermal effectiveness of the EGR heat exchanger for the present engine operating point is determined. A maximum heat transfer coefficient for the EGR side of the EGR heat exchanger is determined for the present engine operating point. The EGR heat exchanger is regenerated when the actual heat transfer coefficient differs from the maximum heat transfer coefficient for the present engine operating point.

Abstract: A cleaning mechanism for and method of autonomously removing deposits from the interior surface of a tube comprises a cleaning member secured relative to the surface and preferably, an active material element drivenly coupled to or engaged with the member so as to selectively cause the member to translate, thereby removing deposits from the surface.

Abstract: An exhaust gas recirculation system adapted for use by an internal combustion engine, and for selectively diverting a recirculated portion of the engine exhaust away from the EGR cooler, includes a by-pass conduit and/or feed line shiftable between open and closed conditions, and an active material actuator.

Abstract: A spark plug includes a center electrode substantially aligned with a longitudinal first axis and a surface-gap ground electrode radially aligned with the center electrode along a surface-gap electrode second axis substantially orthogonal to the longitudinal first axis and passing therethrough. The center electrode and the surface-gap ground electrode define a radial spark gap therebetween. The spark plug further includes a J-gap ground electrode radially aligned with the center electrode. The center electrode and the J-gap ground electrode define an axial spark gap therebetween. The J-gap ground electrode radial alignment has an angular separation from the surface-gap electrode second axis of no greater than about 30 degrees.

Abstract: A vehicular heat exchanger processes a exhaust gas recirculation flow. A method to manage combustion by-product contaminant deposits within the heat exchanger includes repeatedly cycling a flow control device controlling the exhaust gas recirculation flow through the heat exchanger from an original position to an intermediate position and back to the original position. The original position is determined based upon a required exhaust gas recirculation flow into an intake manifold.

Abstract: A heat exchanger device for an exhaust gas recirculation system of an internal combustion engine includes a heat exchange device including a first surface and a second surface. The first surface is in fluid contact with a recirculated portion of exhaust gas flowing in an exhaust system and the second surface is in fluid contact with a second fluid. The first surface is subjected to a surface treatment effective to reduce adhesive properties that relate to surface tension of particulate matter that precipitates from the recirculated portion of the exhaust gas.

Abstract: A method for operating an internal combustion engine configured to operate lean of stoichiometry includes reducing temperature of a portion of an exhaust gas feedstream recirculated to an intake system of the engine, and reducing mass flowrate of particulate matter and hydrocarbons borne in the recirculated portion of the exhaust gas feedstream upstream of the heat exchanger effective to reduce deposition of particulate matter and hydrocarbons onto and adhesion to surface areas of the heat exchanger.

Abstract: A heat exchanger of motor vehicle processes a gas flow including combustion exhaust gas. Combustion by-product deposit build-up within the heat exchanger is reduced by maintaining a minimum gas flow velocity within the heat exchanger by reducing heat exchanger total gas flow cross section to locally increase a gas flow velocity.

Abstract: A cleaning mechanism for and method of autonomously removing deposits from the interior surface of a tube comprises a cleaning member secured relative to the surface and preferably, an active material element drivenly coupled to or engaged with the member so as to selectively cause the member to translate, thereby removing deposits from the surface.

Abstract: The invention comprises a method to determine a position of a piston in a cylinder of an engine during ongoing operation, comprising adapting pressure sensing devices to monitor in-cylinder pressure, and, operating the engine. In-cylinder pressure is monitored along with a corresponding engine crank position. The engine is operated in a motoring mode and in a cylinder firing mode, and a plurality of instantaneous in-cylinder pressure states are determined during compression and expansion strokes. Pressure ratios are determined based upon the instantaneous in-cylinder pressure states, which are used to determine an engine crank angle and compression ratio error and, adjust the monitored engine crank position based upon the crank angle error and readjust engine operation according to these sensed errors.