Abstract: A method of forming a container from a construct. The method includes obtaining a tool having a cavity, a core, and an articulated section for being moveable within the cavity relative to the cavity and the core. The method further includes placing a construct between the cavity and the core, moving the core relative to the cavity so that the articulated section at least partially initially grips a portion of the construct, and further moving the core into the cavity. The portion of the construct remains gripped by the articulated section in the cavity during the further moving of the core.

Abstract: A tray having at least one sidewall having a top edge, an interior surface, an exterior surface, and a bottom surface adjacent to the sidewall. The bottom surface and the interior surface combine to form a product receiving space of the tray. The tray has an injection-molded feature having an anchor portion and a flange portion. The anchor portion is adjacent the interior surface of the at least one sidewall, and the flange portion extends from the anchor portion and is adjacent the top edge of the at least one sidewall.

Abstract: A container has a base panel, at least one side panel extending upwardly from the base panel, and at least one end panel extending upwardly from the base panel. At least one corner is formed at a junction between the side panel and end panel. A flange extends laterally outward from the upper edges of at least one of the side panel, end panel, and corner. An injection-molded structure extends along at least a portion of the flange, the injection-molded structure includes a base portion adjacent the upper edges of the side wall and the end wall, a distal portion extending laterally outward from the base portion, and an indentation in the distal portion extending along at least a portion of the flange of the container. An apparatus for forming the container and a method of manufacturing are also disclosed.

Abstract: A microwave energy interactive heating sheet includes at least two layers of microwave energy interactive insulating material joined to one another, where each layer includes microwave energy interactive material supported on a first polymer film layer, a support layer joined to the microwave energy interactive material, and a second polymer film layer joined to the support layer in a predetermined pattern, so that a plurality of expandable cells are defined between the support layer and the second polymer film layer. The expandable cells are operative for inflating upon sufficient exposure to microwave energy.

Abstract: A container formed from a blank, a forming, tool and a method of forming a container are disclosed. The container includes features that are formed by a plurality of score lines in a marginal portion of the blank. The container has a bottom wall, a side wall, and a flange extending from the side wall. The flange has a thickness that is greater than a thickness of the blank.

Abstract: A microwave energy interactive heating sheet includes at least two susceptor layers and a plurality of expandable insulating cells. At least some of the expandable insulating cells inflate when exposed to microwave energy.

Abstract: A tool and method for forming a container from a construct. The tool comprising a cavity for receiving a construct, a core operatively associated with the cavity and being operable to move into the cavity, an injection cavity for receiving injection-molding material and directing injection-molding material around at least a portion of the perimeter of the construct, and a clamping feature. The clamping feature is operatively connected to at least one of the cavity and the core and is for clamping a peripheral portion of the construct as the core moves into the cavity to form the construct into the container.

Abstract: Various embodiments of flanged containers that can be stacked in a nested relationship are disclosed so as to provide uniform spacing between the containers to facilitate reliable denesting thereof. The flanges and/or sidewalls of the containers may be provided with features that facilitate alignment and uniform spacing of the nested containers so that a denesting apparatus can reliably denest the containers. Other containers include sidewalls divided into two sections that serve to stabilize stacked container.

Abstract: A package configured to receive a food item for storage and heating therein is disclosed. The package includes an opening and a closure mechanism and comprises an insulating microwave material. A plurality of packages in a stacked relation also is provided.

Abstract: A container has a base panel, at least one side panel extending upwardly from the base panel, and at least one end panel extending upwardly from the base panel. At least one corner is formed at a junction between the side panel and end panel. A flange extends laterally outward from the upper edges of at least one of the side panel, end panel, and corner. An injection-molded structure extends along at least a portion of the flange, the injection-molded structure includes a base portion adjacent the upper edges of the side wall and the end wall, a distal portion extending laterally outward from the base portion, and an indentation in the distal portion extending along at least a portion of the flange of the container. An apparatus for forming the container and a method of manufacturing are also disclosed.

Abstract: A package configured to receive a food item for storage and heating therein is disclosed. The package includes an opening and a closure mechanism and comprises an insulating microwave material. A plurality of packages in a stacked relation also is provided.

Abstract: Various constructs and methods are provided for heating a plurality of different food items to their respective desired serving temperatures in a microwave oven in about the same amount of time.

Abstract: A container has a base panel, at least one side panel extending upwardly from the base panel, and at least one end panel extending upwardly from the base panel. At least one corner is formed at a junction between the side panel and end panel. A flange extends laterally outward from the upper edges of at least one of the side panel, end panel, and corner. An injection-molded structure extends along at least a portion of the flange, the injection-molded structure includes a base portion adjacent the upper edges of the side wall and the end wall, a distal portion extending laterally outward from the base portion, and an indentation in the distal portion extending along at least a portion of the flange of the container. An apparatus for forming the container and a method of manufacturing are also disclosed.

Abstract: An apparatus for operating upon a construct. In one example, the apparatus comprises a tool, a feed path for a feed path for feeding the construct to and withdrawing the construct from the tool, and a positioning mechanism. The positioning mechanism comprises an arm positioned proximate to the tool and a guide for directing the construct toward the tool. The arm is movable between a guiding position and a withdrawn position, and the guide is mounted to the arm for moving with the arm so that the guide is at least partially disposed in the feed path when the arm is in the guiding position. A recess is defined in the tool for at least partially accommodating the guide.

Abstract: The combination of insulating material with microwave interactive food packaging for enhanced cooking properties is disclosed. An insulating microwave packaging material (200) and a method of making the same are also disclosed. In one embodiment, the insulating microwave packaging material (200) is formed by bonding a microwave interactive material substrate (205) that creates sensible heat upon exposure to microwave energy to a second substrate (210) along bond lines (212) arranged in a pattern to form closed cells (214). Upon impingement of the insulating microwave packaging material (200) by microwave energy in a microwave oven, the closed cells (214) expand to form insulating pockets (216). One side of the insulating pocket (216) bulges and lofts above the opposite side. When a food product is situated on the insulating microwave packaging material (200), the insulating pockets (216) insulate the food product from the microwave oven environment.

Abstract: An insulating microwave packaging material (200) is formed by bonding a microwave interactive material substrate (205) that creates sensible heat upon exposure to microwave energy to a second substrate (210) along bond lines (212) arranged in a pattern to form closed cells (214). Upon impingement of the insulating microwave packaging material (200) by microwave energy in a microwave oven, the closed cells (214) expand to form insulating pockets (216). One side of the insulating pocket (216) bulges and lofts above the opposite side. When a food product is situated on the insulating microwave packaging material (200), the insulating pockets (216) insulate the food product from the microwave oven environment.

Abstract: A tray or container which may be hermetically sealed having a flange, rim, handle, rib, bottom surface, sidewall, or other portion that is encapsulated by or formed from injection molded material

Abstract: A blank for being formed into a container. The blank has a marginal area that includes a plurality of score lines for facilitating forming of the blank into the container. The score lines are positioned to facilitate formation of the container. A forming tool has features to facilitate forming the blank into the container.

Abstract: A blank for being formed into a container. The blank has a marginal area that includes a plurality of score lines for facilitating forming of the blank into the container. The score lines are positioned to facilitate formation of denesting features of the container. A container formed from the blank has denesting features.

Abstract: A tray (100) or container (478) which may be hermetically sealed having a flange (116), rim (124), handle (258), rib, bottom surface (500), sidewall (114), or other portion that is encapsulated by or formed from injection-molded material.