Patents by Inventor Patrick J. Bonnick

Patrick J. Bonnick has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12266758
    Abstract: Provided is a composition containing a redox charge-transfer complex of an electron donor polymer and an electron acceptor compound where the anionic form of the electron acceptor has a reduction potential higher than the reduction potential of the electron donor polymer; at least one metal salt and at least one additive compound having a dielectric constant of 10 or greater. The composition is a free-flowing, substantially amorphous powder and is useful as a metal ion conducting component of electrolytic cells.
    Type: Grant
    Filed: November 23, 2022
    Date of Patent: April 1, 2025
    Assignees: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta Sugiura, Mikhail Redko, Michael Jones, John G. Muldoon, Patrick J. Bonnick
  • Patent number: 12166212
    Abstract: A lithium metal electrode having an artificial interphase layer is provided. The artificial interphase layer conducts lithium ions but is nonconductive of electrons. A method to prepare the lithium metal electrode is also provided. A solid state electrochemical cell containing the lithium metal electrode is provided. A solid state lithium-sulfur electrochemical cell is provided which has a sustained discharge capacity of about 3 mAh/cm2.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: December 10, 2024
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John Muldoon, Patrick J. Bonnick, Koji Suto, Timothy S. Arthur, Erika Nagai
  • Patent number: 12080880
    Abstract: An electrode for a solid-state lithium battery is provided. The electrode has a current collector and an electrode active layer of lithium metal or lithium metal alloy on the current collector. A surface layer of a homogeneous nano-alloy particle composition containing nanoparticles of an element M or nanoparticles of a lithium alloy of an element M, wherein M is at least one element selected from elements of Groups 2 and 8-16 is present on the active layer. Solid-state batteries containing the electrode are provided.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: September 3, 2024
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John Muldoon, Keita Niitani, Patrick J. Bonnick
  • Publication number: 20240186564
    Abstract: Provided is a composition containing a redox charge-transfer complex of an electron donor polymer and an electron acceptor compound where the anionic form of the electron acceptor has a reduction potential higher than the reduction potential of the electron donor polymer; at least one metal salt and at least one additive compound having a dielectric constant of 10 or greater. The composition is a free-flowing, substantially amorphous powder and is useful as a metal ion conducting component of electrolytic cells.
    Type: Application
    Filed: November 23, 2022
    Publication date: June 6, 2024
    Applicants: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta SUGIURA, Mikhail REDKO, Michael JONES, John G. MULDOON, Patrick J. BONNICK
  • Publication number: 20230238582
    Abstract: A non-aqueous electrolyte, with a coulombic efficiency with respect to lithium of at least 80%, that includes a Group 1 salt dissolved in a mixture containing two sulfone compounds, a mixture containing a sulfone compound and a sultone compound, and/or a mixture containing a sulfone compound and a sulfonamide compound. The Group 1 salt can be a lithium salt, the sulfone compound can be a cyclic sulfone such as thietane-1,1-dioxide and sulfolane, the sultone compound can be a cyclic sultone such as 1,3-propane sultone, and the sulfonamide compound can be a partially fluorinated sulfonamide such as 1,1,1-trifluoro-N,N-dimethylmethanesulfonamide and N-butyl-1,1,1-trifluoro-N-methylmethanesulfonamide. Additives such as another lithium salt, a polyunsaturated compound, a cyclic anhydride, a cyclic unsaturated sultone, and/or a cyclic phosphate can be included in the non-aqueous electrolyte.
    Type: Application
    Filed: January 27, 2022
    Publication date: July 27, 2023
    Inventors: John G. Muldoon, Patrick J. Bonnick, Mikhail Redko
  • Patent number: 11325096
    Abstract: A microwave induced solvothermal method to prepare lithium thiophosphate composites including ?-Li3PS4 and crystalline Li7P3S11 is provided. The method is scaleable to commercial size production.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: May 10, 2022
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John Muldoon, Patrick J. Bonnick, Koji Suto, Erika Nagai, Keita Niitani
  • Patent number: 10784505
    Abstract: A lithium sulfide (Li2Sw)-lithium phosphorus sulfide (LixPySz) composite, electrochemical cells comprising the same, and methods for making the same are described herein. By the mechanochemical method described herein, the Li2Sw—LixPySz composite can be formed and used as the active material in a positive electrode for a variety of electrochemical cells. It is shown herein that the composite is an electrochemically active cathode material. Further, it has been shown that the Li2Sw—LixPySz composite shows increased resistance to decomposition and H2S generation than Li2S.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: September 22, 2020
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Timothy S. Arthur, Patrick J. Bonnick, John Muldoon, Erika Nagai
  • Publication number: 20200099046
    Abstract: An electrode for a solid-state lithium battery is provided. The electrode has a current collector and an electrode active layer of lithium metal or lithium metal alloy on the current collector. A surface layer of a homogeneous nano-alloy particle composition containing nanoparticles of an element M or nanoparticles of a lithium alloy of an element M, wherein M is at least one element selected from elements of Groups 2 and 8-16 is present on the active layer. Solid-state batteries containing the electrode are provided.
    Type: Application
    Filed: September 25, 2018
    Publication date: March 26, 2020
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John MULDOON, Keita NIITANI, Patrick J. BONNICK
  • Publication number: 20200052285
    Abstract: A lithium sulfide (Li2Sw)-lithium phosphorus sulfide (LixPySz) composite, electrochemical cells comprising the same, and methods for making the same are described herein. By the mechanochemical method described herein, the Li2Sw—LixPySz composite can be formed and used as the active material in a positive electrode for a variety of electrochemical cells. It is shown herein that the composite is an electrochemically active cathode material. Further, it has been shown that the Li2Sw—LixPySz composite shows increased resistance to decomposition and H2S generation than Li2S.
    Type: Application
    Filed: August 9, 2018
    Publication date: February 13, 2020
    Inventors: Timothy S. Arthur, Patrick J. Bonnick, John Muldoon, Erika Nagai
  • Publication number: 20200030768
    Abstract: A microwave induced solvothermal method to prepare lithium thiophosphate composites including ?-Li3PS4 and crystalline Li7P3S11 is provided. The method is scaleable to commercial size production.
    Type: Application
    Filed: July 24, 2018
    Publication date: January 30, 2020
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John Muldoon, Patrick J. Bonnick, Koji Suto, Erika Nagai, Keita Niitani
  • Publication number: 20190221851
    Abstract: A lithium metal electrode having an artificial interphase layer is provided. The artificial interphase layer conducts lithium ions but is nonconductive of electrons. A method to prepare the lithium metal electrode is also provided. A solid state electrochemical cell containing the lithium metal electrode is provided. A solid state lithium-sulfur electrochemical cell is provided which has a sustained discharge capacity of about 3 mAh/cm2.
    Type: Application
    Filed: January 31, 2018
    Publication date: July 18, 2019
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: John Muldoon, Patrick J. Bonnick, Koji Suto, Timothy S. Arthur, Erika Nagai