Abstract: An electromagnetic energy concentrating dish (22) that comprises a contoured polymeric support (62) and a reflective surface (60). A contour (26) is determined that will reflect electromagnetic energy from reflective surface (60) to a receiver (36) set at focus region (28). A net or near net polymeric foam (100) is machined to form contoured polymeric support (62) having contour (26?). Reflective surface (60) is laid upon contoured polymeric support (62), and angles of reflection from reflective surface (60) adjust to reflect electromagnetic energy to focus region (28).

Abstract: A method of fabricating a reflective stretched membrane mirror for use in the collection and focusing of solar energy includes a tensioning fixture to which a plurality of air-actuated cylinders are attached. The piston arm of each cylinder is in turn connected to an air-actuated clamp which is designed to hold a portion of the peripheral edge of the reflective film which is to be stretched. Depending upon the properties of the film and its tensioning characteristics, cylinders which need the same air pressure are connected in common to a single regulator. The regulators are then connected to an air compressor and the sheet of reflective film is tensioned to a desired level at which point it is adhesively bonded to a circular frame. Once a first reflective film is bonded to a top side of the frame, the process is repeated with a second reflective film bonded to the back or opposite side of the frame.

Abstract: A method of fabricating a reflective stretched membrane mirror for use in the collection and focusing of solar energy includes a tensioning fixture to which a plurality of air-actuated cylinders are attached. The piston arm of each cylinder is in turn connected to an air-actuated clamp which is designed to hold a portion of the peripheral edge of the reflective film which is to be stretched. Depending upon the properties of the film and its tensioning characteristics, cylinders which need the same air pressure are connected in common to a single regulator. The regulators are then connected to an air compressor and the sheet of reflective film is tensioned to a desired level at which point it is adhesively bonded to a circular frame. Once a first reflective film is bonded to a top side of the frame, the process is repeated with a second reflective film bonded to tile back or opposite side of the frame.