Patents by Inventor Patrick K. Underwood

Patrick K. Underwood has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11450516
    Abstract: The present disclosure relates generally to a planar sputtering target. In particular, the present disclosure provides a planar sputtering target comprising a planar sputtering surface and a back surface opposite the planar sputtering surface. The planar sputtering target is formed from a 2N purity tin having an average grain size from at least 10 mm to at most 100 mm. The present disclosure provides a method of manufacturing the tin planar sputtering target having an average grain size from at least 10 mm to at most 100 mm.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: September 20, 2022
    Assignee: Honeywell International Inc.
    Inventors: Marc D. Ruggiero, Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick K. Underwood
  • Patent number: 11421311
    Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.
    Type: Grant
    Filed: November 5, 2020
    Date of Patent: August 23, 2022
    Assignee: Honeywell International Inc.
    Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
  • Patent number: 11248286
    Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: February 15, 2022
    Assignee: Honeywell International Inc.
    Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
  • Patent number: 10968510
    Abstract: A sputter trap formed on at least a portion of a sputtering chamber component has a plurality of particles and a particle size distribution plot with at least two different distributions. A method of forming a sputter trap having a particle size distribution plot with at least two different distributions is also provided.
    Type: Grant
    Filed: April 13, 2020
    Date of Patent: April 6, 2021
    Assignee: Honeywell International Inc.
    Inventors: Jaeyeon Kim, Patrick K. Underwood, Susan D. Strothers, Michael D. Payton, Scott R. Sayles
  • Publication number: 20210054490
    Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.
    Type: Application
    Filed: November 5, 2020
    Publication date: February 25, 2021
    Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
  • Publication number: 20210050194
    Abstract: The present disclosure relates generally to a planar sputtering target. In particular, the present disclosure provides a planar sputtering target comprising a planar sputtering surface and a back surface opposite the planar sputtering surface. The planar sputtering target is formed from a 2N purity tin having an average grain size from at least 10 mm to at most 100 mm. The present disclosure provides a method of manufacturing the tin planar sputtering target having an average grain size from at least 10 mm to at most 100 mm.
    Type: Application
    Filed: August 5, 2020
    Publication date: February 18, 2021
    Inventors: Marc D. Ruggiero, Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick K. Underwood
  • Patent number: 10851447
    Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: December 1, 2020
    Assignee: Honeywell International Inc.
    Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
  • Publication number: 20200270730
    Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.
    Type: Application
    Filed: March 16, 2020
    Publication date: August 27, 2020
    Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
  • Publication number: 20200240004
    Abstract: A sputter trap formed on at least a portion of a sputtering chamber component has a plurality of particles and a particle size distribution plot with at least two different distributions. A method of forming a sputter trap having a particle size distribution plot with at least two different distributions is also provided.
    Type: Application
    Filed: April 13, 2020
    Publication date: July 30, 2020
    Inventors: Jaeyeon Kim, Patrick K. Underwood, Susan D. Strothers, Michael D. Payton, Scott R. Sayles
  • Patent number: 10655212
    Abstract: A sputter trap formed on at least a portion of a sputtering chamber component has a plurality of particles and a particle size distribution plot with at least two different distributions. A method of forming a sputter trap having a particle size distribution plot with at least two different distributions is also provided.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: May 19, 2020
    Assignee: Honeywell Internatonal Inc
    Inventors: Jaeyeon Kim, Patrick K. Underwood, Susan D. Strothers, Michael D. Payton, Scott R. Sayles
  • Publication number: 20180171465
    Abstract: A sputter trap formed on at least a portion of a sputtering chamber component has a plurality of particles and a particle size distribution plot with at least two different distributions. A method of forming a sputter trap having a particle size distribution plot with at least two different distributions is also provided.
    Type: Application
    Filed: November 28, 2017
    Publication date: June 21, 2018
    Inventors: Jaeyeon Kim, Patrick K. Underwood, Susan D. Strothers, Michael D. Payton, Scott R. Sayles
  • Publication number: 20180155811
    Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.
    Type: Application
    Filed: November 28, 2017
    Publication date: June 7, 2018
    Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
  • Publication number: 20180155812
    Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.
    Type: Application
    Filed: November 28, 2017
    Publication date: June 7, 2018
    Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
  • Publication number: 20170229295
    Abstract: A sputtering target assembly for use in a vapor deposition apparatus, the sputtering target assembly comprising a sputtering surface; a sidewall extending from the sputtering surface at an angle to the sputtering surface; a particle trap formed of a roughness located along the sidewall and extending radially from the sputtering surface, wherein the roughness of the particle trap has a macrostructure and a microstructure.
    Type: Application
    Filed: September 9, 2016
    Publication date: August 10, 2017
    Inventors: Jaeyeon Kim, Patrick K. Underwood, Susan D. Strothers, Michael D. Payton, Scott R. Sayles
  • Publication number: 20100319898
    Abstract: Heat spreader assemblies are disclosed that include a heat spreader component, at least one coupling layer, and at least one thermally conductive layer, wherein the heat spreader component is coupled to the at least one thermally conductive layer through the at least one coupling layer. In some instances, heat spreader assemblies include an aluminum-based heat spreader component, at least one coupling layer, wherein the coupling layer comprises zinc, a zinc-based material, tin, a tin-based material or a combination thereof, and at least one thermally conductive layer comprising nickel, wherein the heat spreader component is coupled to the at least one thermally conductive layer through the at least one coupling layer.
    Type: Application
    Filed: March 5, 2009
    Publication date: December 23, 2010
    Inventors: Patrick K. Underwood, Arthur Falk, Paul Silinger
  • Publication number: 20080296756
    Abstract: Near net shape heat spreader components are disclosed that comprise at least one pressure-treated powder material. Heat spreaders are also described that include at least one near net shape heat spreader component, and at least one additional part. Methods of forming heat spreaders are also described that include: a) forming a base portion comprising a pressure-treated powder material and having a first surface comprising a perimeter region surrounding a heat-receiving surface; b) forming a frame portion comprising a second material; and c) joining the base portion and the frame portion.
    Type: Application
    Filed: May 30, 2007
    Publication date: December 4, 2008
    Inventors: James L. Koch, Brian D. Ruchert, James P. Flint, Patrick K. Underwood