Patents by Inventor Patrick L. Ault

Patrick L. Ault has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5869413
    Abstract: A method for producing asphalt fibers includes supplying molten asphalt to a rotating asphalt spinner, centrifuging asphalt fibers from the asphalt spinner, and collecting the asphalt fibers. The molten asphalt is supplied to the asphalt spinner at a temperature within the range of from about 270.degree. to about 500.degree. F. Also disclosed is a method for integrating asphalt with reinforcement fibers including the steps of establishing a downwardly moving veil of reinforcement fibers, such as glass fibers, and centrifuging asphalt fibers from a rotating asphalt spinner positioned within the veil of reinforcement fibers to integrate the asphalt with the reinforcement fibers. A method for making an asphalt roofing shingle includes the steps of assembling together a mat of asphalt fibers with a mat of reinforcement fibers, coating the assembled mats to form an asphalt coated sheet, applying granules to the asphalt coated sheet, and cutting the asphalt coated sheet into roofing shingles.
    Type: Grant
    Filed: December 29, 1997
    Date of Patent: February 9, 1999
    Inventors: Kevin P. Gallagher, Patrick L. Ault, James E. Loftus, Michael T. Pellegrin, Donn R. Vermilion, Frederick H. Ponn
  • Patent number: 5718787
    Abstract: A method for producing asphalt fibers includes supplying molten asphalt to a rotating asphalt spinner, centrifuging asphalt fibers from the asphalt spinner, and collecting the asphalt fibers. The molten asphalt is supplied to the asphalt spinner at a temperature within the range of from about 270.degree. to about 500.degree. F. Also disclosed is a method for integrating asphalt with reinforcement fibers including the steps of establishing a downwardly moving veil of reinforcement fibers, such as glass fibers, and centrifuging asphalt fibers from a rotating asphalt spinner positioned within the veil of reinforcement fibers to integrate the asphalt with the reinforcement fibers. A method for making an asphalt roofing shingle includes the steps of assembling together a mat of asphalt fibers with a mat of reinforcement fibers, coating the assembled mats to form an asphalt coated sheet, applying granules to the asphalt coated sheet, and cutting the asphalt coated sheet into roofing shingles.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: February 17, 1998
    Assignee: Owens-Corning Fiberglas Technology Inc.
    Inventors: Kevin P. Gallagher, Patrick L. Ault, James E. Loftus, Michael T. Pellegrin, Donn R. Vermilion, Frederick H. Ponn
  • Patent number: 5702658
    Abstract: In a method for making bicomponent polymer fibers, first and second molten polymers are supplied to a rotating spinner having an orificed peripheral wall. The molten polymers are centrifuged through the orifices as molten bicomponent polymer streams. The streams are cooled to make bicomponent polymer fibers.
    Type: Grant
    Filed: February 29, 1996
    Date of Patent: December 30, 1997
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Michael T. Pellegrin, Patrick M. Gavin, Patrick L. Ault, James E. Loftus, Randall M. Haines, Virgil Morris
  • Patent number: 5622671
    Abstract: In a method for producing hollow polymer fibers, molten polymer is supplied to a rotating polymer spinner having a peripheral wall. The spinner rotates so that molten polymer is centrifuged through a first tube extending through the peripheral wall of the spinner to form fibers. Gas is introduced into the interior of the molten polymer to form hollow polymer fibers. The hollow polymer fibers are then collected as a product such as a mat. The hollow polymer fibers produced by the method are microfibers having an average outside diameter of from about 2.5 microns to about 62.5 microns.
    Type: Grant
    Filed: December 12, 1995
    Date of Patent: April 22, 1997
    Assignee: Owens-Corning Fiberglass Technology, Inc.
    Inventors: Michael T. Pellegrin, James E. Loftus, Randall M. Haines, Virgil G. Morris, Patrick L. Ault, Larry J. Huey
  • Patent number: 5571610
    Abstract: A composite sheet is made of a moldable resin and reinforcement fibers, where the resin is a thermoplastic resin, thermosetting resin or mixture thereof, and the reinforcement fibers are fibers centrifuged from a rotary process fiberizer, where the composite sheet has at least 5 distinct layers of reinforcement fibers per mm of thickness. The composite sheet has at least 10 distinct layers of reinforcement fibers, and preferably at least 30 distinct layers. At least 85 percent of the reinforcement fibers are monofilaments, and the reinforcement fibers are wool glass fibers.
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: November 5, 1996
    Assignee: Owens Corning Fiberglass Technology, Inc.
    Inventors: James E. Loftus, Michael T. Pellegrin, Patrick L. Ault, Randall M. Haines, Virgil G. Morris
  • Patent number: 5523032
    Abstract: A method for fiberizing mineral material with organic material includes centrifuging mineral fibers from molten mineral material with a first rotating spinner, changing the direction of the mineral fibers to form a downwardly moving veil of mineral fibers, establishing a flow of molten organic material moving toward a second rotating spinner positioned within the veil, dividing the flow of molten organic material into a plurality of streams, directing, by means of conduits, individual ones of the plurality of streams toward the peripheral wall of the second rotating spinner, the conduits shielding the molten organic material from heat from the first rotating spinner, and centrifuging organic fibers from the molten organic material.
    Type: Grant
    Filed: December 23, 1994
    Date of Patent: June 4, 1996
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Patrick L. Ault, Michael T. Pellegrin, James E. Loftus
  • Patent number: 5523031
    Abstract: A method for fiberizing mineral material with organic material includes centrifuging mineral fibers from molten mineral material with a first spinner rotating about an axis, changing the direction of the mineral fibers to form a downwardly moving veil of mineral fibers, establishing a flow of molten organic material moving downwardly in a first conduit positioned within the veil, and directing the flow of molten organic material to a position beneath the spinner, dividing the flow of molten organic material into a plurality of streams, directing, by means of individual conduits, individual ones of the plurality of streams radially outwardly away from the first conduit, rotating the individual conduits about the axis, centrifuging organic fibers from the molten organic material by means of nozzles at the radially outward ends of the individual conduits, and directing the organic fibers into contact with the veil of mineral fibers.
    Type: Grant
    Filed: December 23, 1994
    Date of Patent: June 4, 1996
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Patrick L. Ault, Michael T. Pellegrin, James E. Loftus