Abstract: A method for use with an ink jet printhead having a plurality of nozzles, each of the plurality of nozzles having associated therewith a respective heating element, includes printing with the plurality of nozzles a test pattern while varying an energy of a respective heater pulse used to energize each respective heating element at each of a plurality of printhead carrier positions; scanning the test pattern with a reflectance sensor to generate reflectance data associated with the energy of the respective heater pulse used to energize each respective heating element at each of the plurality of printhead carrier positions; and determining an optimal non-nucleating heater pulse for use with the ink jet printhead based on the reflectance data.

Abstract: A method of correcting for sensitivity variation of media sensors includes determining a first signal level corresponding to a first calibration media having a first glossiness; determining a second signal level corresponding to a second calibration media having a second glossiness, the second glossiness being greater than the first glossiness; and determining a corrected normalized signal level ratio of an unknown media based on the first signal level of the first calibration media and the second signal level of the second calibration media.

Abstract: A printhead alignment test pattern has spaced-apart images at least partially aligned along an axis. Each image includes leading and trailing edge portions having respective image-outermost leading and trailing edges spaced apart along the axis and includes an intervening portion located between the leading and trailing edge portions. The leading and trailing edge portions have a higher print density than the intervening portion. A method for determining a printhead misalignment of a printer prints the test pattern, moves a sensor along the axis over the images, obtains data from the sensor, determines the locations along the printhead scan axis of the leading and/or trailing edges of the images using the data, and calculates the printhead misalignment from the determined locations of the leading and/or trailing edges of the images. The test pattern reduces cockling of the print media which improves the accuracy of the method.

Abstract: A method of reducing printing defects in an ink jet printer including at least one printhead mounted to a printhead carrier for printing on a print media sheet, includes the steps of determining a vertical alignment error for at least one printhead and adjusting a sheet feed increment for the print media sheet based on the vertical alignment error.

Abstract: A media type sensing method for an imaging apparatus includes the steps of changing a light intensity of a light source by changing a drive signal, while monitoring for an output change of a comparator; determining a drive signal value of the drive signal at a point of detection of the output change; and correlating the drive signal value to a specific media type.

Abstract: A media type sensing method for an imaging apparatus includes the steps of changing a light intensity of a light source by changing a drive signal, while monitoring for an output change of a comparator; determining a drive signal value of the drive signal at a point of detection of the output change; and correlating the drive signal value to a specific media type.

Abstract: A jet head box for a semiconductor substrate and nozzle plate containing fluid jet actuators. The jet head box includes an elongate substantially rigid body having a first surface and a second surface opposite the first surface. The body also includes a first recessed portion defining a substrate pocket area in the first surface thereof. An elongate slot extends through the body from the second surface to the first surface in the substrate pocket area. An encapsulant dam is provided adjacent at least one end thereof. A shelf is adjacent the encapsulant dam. The jet head box provides a low cost construction for simple miniature fluid jetting devices.

Abstract: A jet head box for a semiconductor substrate and nozzle plate containing fluid jet actuators. The jet head box includes an elongate substantially rigid body having a first surface and a second surface opposite the first surface. The body also includes a first recessed portion defining a substrate pocket area in the first surface thereof. An elongate slot extends through the body from the second surface to the first surface in the substrate pocket area. An encapsulant dam is provided adjacent at least one end thereof. A shelf is adjacent the encapsulant dam. The jet head box provides a low cost construction for simple miniature fluid jetting devices.

Abstract: A printhead alignment test pattern has spaced-apart images at least partially aligned along an axis. Each image includes leading and trailing edge portions having respective image-outermost leading and trailing edges spaced apart along the axis and includes an intervening portion located between the leading and trailing edge portions. The leading and trailing edge portions have a higher print density than the intervening portion. A method for determining a printhead misalignment of a printer prints the test pattern, moves a sensor along the axis over the images, obtains data from the sensor, determines the locations along the printhead scan axis of the leading and/or trailing edges of the images using the data, and calculates the printhead misalignment from the determined locations of the leading and/or trailing edges of the images. The test pattern reduces cockling of the print media which improves the accuracy of the method.

Abstract: A method for determining the skew of a printhead of a printer. At least three images are printed which are at least partially aligned substantially along the printhead scan direction with the middle image printed from one of the upper and lower portions of the printhead and with the adjacent images printed from the other of the upper and lower portions of the printhead. A sensor is moved in the printhead scan direction over the images. A function is calculated from the sensor output, wherein the calculated function indicates the skew of the printhead.

Abstract: An optical encoder assembly for an optical encoder for determining rotation of a rotatable shaft. An encoder housing is non-engageable with the shaft. A receiver plate is attached to the encoder housing, has a first side and a substantially opposing second side, and has a through hole and a window both extending from the first side to the second side, wherein the through hole is engageable with the shaft. An encoder mask is attached to the first side of the receiver plate, has a shaft hole engageable with the shaft, and has a mask grating positioned over the window. A light emitter is aligned to face the first side of the receiver plate and is positioned over the mask grating. A light detector is attached to the second side of the receiver plate and is positioned over the window.

Abstract: A method for determining a printhead misalignment of a printer. One step includes printing a printhead alignment test pattern including spaced-apart images at least partially aligned substantially along a printhead scan axis. A sensor is moved along the printhead scan axis at a known speed over the plurality of images. Sampled data points are obtained from the sensor at a known sampling rate. Another step includes determining the locations along the printhead scan axis of the edges of the images using the sampled data points, the known speed of the sensor, and the known sampling rate. An additional step includes calculating the printhead misalignment from the determined locations of the edges of the images.

Abstract: A method for determining a printhead misalignment of a printer. One step includes printing a printhead alignment test pattern including spaced-apart images at least partially aligned substantially along a printhead scan axis. A sensor is moved along the printhead scan axis at a known speed over the plurality of images. Sampled data points are obtained from the sensor at a known sampling rate. Another step includes determining the locations along the printhead scan axis of the edges of the images using the sampled data points, the known speed of the sensor, and the known sampling rate. An additional step includes calculating the printhead misalignment from the determined locations of the edges of the images.

Abstract: An optical encoder assembly for an optical encoder for determining rotation of a rotatable shaft. An encoder housing is non-engageable with the shaft. A receiver plate is attached to the encoder housing, has a first side and a substantially opposing second side, and has a through hole and a window both extending from the first side to the second side, wherein the through hole is engageable with the shaft. An encoder mask is attached to the first side of the receiver plate, has a shaft hole engageable with the shaft, and has a mask grating positioned over the window. A light emitter is aligned to face the first side of the receiver plate and is positioned over the mask grating. A light detector is attached to the second side of the receiver plate and is positioned over the window.

Abstract: A method for determining the skew of a printhead of a printer. At least three images are printed which are at least partially aligned substantially along the printhead scan direction with the middle image printed from one of the upper and lower portions of the printhead and with the adjacent images printed from the other of the upper and lower portions of the printhead. A sensor is moved in the printhead scan direction over the images. A function is calculated from the sensor output, wherein the calculated function indicates the skew of the printhead.

Abstract: An alignment detector that detects an alignment of a printhead of a printer, with the alignment detector including a photodetector and a single focusing element focusing a point on a media to a point on the photodetector. The alignment detector can be used to detect the alignment of the printer by scanning the alignment detector across the media and detecting predetermined marks previously printed on the media by imaging the predetermined marks using the alignment detector. The area between the single focusing element and the photodetector may be filled by a translucent material, such that there is no air gap between the two.

Abstract: An alignment detector that detects an alignment of a printhead of a printer, with the alignment detector including a photodetector and a single focusing element focusing a point on a media to a point on the photodetector. The alignment detector can be used to detect the alignment of the printer by scanning the alignment detector across the media and detecting predetermined marks previously printed on the media by imaging the predetermined marks using the alignment detector. The area between the single focusing element and the photodetector may be filled by a translucent material, such that there is no air gap between the two.

Abstract: A method for determining vertical misalignment between first and second print heads involves printing a test pattern of first and second alternating slanted blocks extending horizontally. The first slanted blocks are printed by the first print head and the second slanted blocks are printed by the second print head. A known edge angle of the first and second slanted blocks is substantially the same. A sensor is moved across the test pattern for evaluating misalignment.