Abstract: A set of components for the assembly of true-pitch rolling-contact planetary transmissions, in particular for electromechanical actuators of rear axle steering systems, comprises at least one threaded spindle, a number of planet rollers which can be placed onto the threaded spindle, at least one cage is designed for guiding the planet wheels and provided as a drive element, and a plurality of different spindle nuts provided for receiving the planet wheels. The spindle nuts differ from one another in terms of the play that the planet rollers located between the threaded spindle and the spindle nut have.

Abstract: A radially compliant connection includes an axis, a first plate with a first connection portion, a second plate with a second connection portion, an intermediate plate with third and fourth connection portions, a first flexible element fixed to the first connection portion and to the third connection portion, and a second flexible element fixed to the second connection portion and to the fourth connection portion. In some example embodiments, the first connection portion has a radially inner surface with a first radius, and the second connection portion has a first radially outer surface with a second radius, less than the first radius. In an example embodiment, the third connection portion has a second radially outer surface with a third radius, equal to the second radius, or the fourth connection portion has a third radially outer surface with a fourth radius, equal to the second radius.

Abstract: A ball screw drive for a vehicle steering system is provided, with the ball screw drive including a nut configured to receive torque from a power transmission drive. The nut has internal threads, and external threads are provided on the nut or connected thereto for rotation with the nut. A threaded spindle having a spindle thread is provided, with the threaded spindle being drivable by the internal threads of the nut such that rotary motion of the nut is translated into linear motion of the threaded spindle. A rotational angle sensor is provided having a sensor gear that is rotatably driven by the external threads of the nut, and the rotational angle sensor is configured to generate an electric signal based on a rotational position of the sensor gear.

Abstract: An electric drive unit includes a housing, rotor shaft, motor, and plurality of bearings. The housing defines motor housing and gearbox regions. The housing has a bearing shield extending between the motor housing and gearbox regions and defining an aperture. The rotor shaft extends through the aperture from the motor housing region into the gearbox region. The motor is within the motor housing region and includes a stator and a rotor on the rotor shaft. The plurality of bearings are coupled with, and support and facilitate rotation of, the rotor shaft. The plurality of bearings includes every bearing of the electric drive unit that is coupled with, and configured to support and facilitate rotation of, the rotor shaft. At least one of (1) each of the plurality of bearings is outside of the motor housing region and (2) each of the plurality of bearings is within the gearbox region.

Abstract: An electric axle assembly that includes an electric drive unit mounted in a banjo-style axle housing. The electric drive unit includes a motor, gear box, and differential within a housing. The electric drive unit is inserted into the banjo-style axle housing from a first side of the banjo-style axle housing such that at least a portion of the housing of the electric drive unit is contained within the banjo-style axle housing. Fasteners are installed from a second side of the banjo-style axle housing opposite the first side for securing the housing of the electric drive unit to the banjo-style axle housing.

Abstract: A generator module for a vehicle includes a housing arranged for fixing to an engine block of a combustion engine, a stator, fixed in the housing, a rotor, rotatable relative to the stator, a hub fixed to the rotor and arranged for fixing to a crankshaft of the combustion engine, a ring gear carrier fixed to the hub, a intermediate plate connected to the ring gear carrier by a first flexible element, a rotor carrier plate fixed to the rotor and connected to the intermediate plate by a second flexible element, and a first friction material segment disposed axially between the intermediate plate and the rotor carrier plate. In an example embodiment, the first friction material segment is a first friction material ring. In an example embodiment, the generator module also includes a ring gear fixed to the ring gear carrier.

Abstract: A drive system for an electric vehicle includes a primary motor with a first power and a secondary motor with a second power, greater than the first power. The primary motor may be a synchronous motor and the secondary motor may be an asynchronous motor. The primary motor may be a permanent magnet motor and the secondary motor may be an induction motor. A power ratio between the first power of the primary motor and the second power of the secondary motor may be less than 1.

Abstract: A hybrid module includes a rotational axis and an electric motor. The electric motor has a stator assembly and a rotor assembly. The stator assembly includes a stator plate with a first radially extending tab with a first threaded hole for receiving a first fastener for fixing the stator assembly to a jig plate, a second radially extending tab with a first dowel hole for receiving a first dowel to locate the stator assembly in the jig plate, and a third radially extending tab with a second dowel hole for receiving a second dowel to locate the stator assembly in a transmission housing. The rotor assembly is disposed radially inside of the stator assembly and includes a torque converter with a pilot for locating the torque converter relative to the jig plate or relative to an engine crankshaft.

Abstract: A radially compliant connection includes an axis, a first plate with a first connection portion, a second plate with a second connection portion, an intermediate plate with third and fourth connection portions, a first flexible element fixed to the first connection portion and to the third connection portion, and a second flexible element fixed to the second connection portion and to the fourth connection portion. In some example embodiments, the first connection portion has a radially inner surface with a first radius, and the second connection portion has a first radially outer surface with a second radius, less than the first radius. In an example embodiment, the third connection portion has a second radially outer surface with a third radius, equal to the second radius, or the fourth connection portion has a third radially outer surface with a fourth radius, equal to the second radius.

Abstract: A hybrid module comprising a rotor assembly including a rotor carrier and a torque converter completely disposed radially inside of the rotor carrier is provided. The torque converter assembly includes an impeller having an impeller shell fixed to the rotor carrier such that the impeller shell and the rotor carrier form a housing of the torque converter.

Abstract: A torque converter comprising a cover arranged to receive torque, an impeller having an impeller shell non-rotatably connected to the cover, and a turbine in fluid communication with the impeller and including a turbine shell is provided. In embodiments, the torque converter includes a lock-up clutch including a piston plate, an output hub connected to the turbine shell and arranged to non-rotatably connect to a transmission input shaft, and a seal plate disposed, at least partially, axially between the piston plate and the turbine shell, wherein the seal plate is connected to the cover and the piston plate. A flow plate may be connected to the seal plate and disposed axially between the seal plate and the turbine shell. A through-bore may be bounded in first and second opposite radial directions by the seal plate.

Abstract: A hybrid module includes a housing, an electric motor, a hydraulic coupling, a first clutch, a second clutch, and a flow plate assembly. The electric motor includes a stator fixed to the housing and a rotor rotatable relative to the housing. The hydraulic coupling is at least partially radially inside of the electric motor. The first clutch is for drivingly connecting the rotor to the engine. The second clutch is arranged in parallel with the hydraulic coupling for drivingly connecting the rotor to an input shaft of the planetary transmission. The flow plate assembly is fixed to the housing and includes a first flow plate and a second flow plate. The first flow plate has a radial groove forming a first portion of a radial flow channel. The second flow plate is fixed to the first flow plate and forms a second portion of the radial flow channel.

Abstract: A torque converter comprising a front cover, an impeller having an impeller shell connected to the front cover, a turbine having a turbine shell, and a lock-up clutch configured to selectively couple the turbine shell to the impeller shell for torque transmission therebetween is disclosed. In embodiments, the lock-up clutch comprises a flange connected to the turbine shell that extends radially outward therefrom, a piston disposed axially between the front cover and the turbine, and a piston actuation plate connected to the piston. The piston may be connected to the front cover and configured to actuate the piston actuation plate to press the flange against the impeller shell to connect the turbine shell to the impeller shell for torque transmission therebetween.

Abstract: A hybrid module housing includes a bulkhead. The bulkhead has a first radial channel for providing a clutch apply pressure, a second radial channel for providing a clutch cooling flow, and a third radial channel for providing a motor cooling flow. In an example embodiment, the third radial channel is arranged to be on a bottom half of the hybrid module housing when the hybrid module housing is installed in a vehicle. In an example embodiment, the first radial channel and the second radial channel are open at a radially outer surface of the bulkhead, and the third radial channel is sealed at the radially outer surface of the bulkhead. In an example embodiment, the third radial channel includes an axial passage open at a radial wall of the bulkhead.

Abstract: A hybrid module includes a rotational axis and an electric motor. The electric motor has a stator assembly and a rotor assembly. The stator assembly includes a stator plate with a first radially extending tab with a first threaded hole for receiving a first fastener for fixing the stator assembly to a jig plate, a second radially extending tab with a first dowel hole for receiving a first dowel to locate the stator assembly in the jig plate, and a third radially extending tab with a second dowel hole for receiving a second dowel to locate the stator assembly in a transmission housing. The rotor assembly is disposed radially inside of the stator assembly and includes a torque converter with a pilot for locating the torque converter relative to the jig plate or relative to an engine crankshaft.

Abstract: A torque converter for a hybrid module may include a hydraulic coupling arrangement, a front cover, an impeller shell, and an electric rotor. The hydraulic coupling arrangement may include an impeller and a turbine. The front cover may have a first rim extending in a first axial direction. The front cover may at least partially encase the hydraulic coupling arrangement. The impeller shell may be fixed to the front cover and may at least partially encase the hydraulic coupling arrangement. The impeller shell may have a second rim extending in a second axial direction, opposite the first axial direction, a circumferential ring at a distal end of the second rim, and at least one impeller blade. The electric rotor may be fixed to the impeller shell second rim and axially retained by the circumferential ring.

Abstract: A vehicle differential includes a planetary gear set, a housing, at least one spider gear, an electric motor, and a first axle shaft. The planetary gear set includes a ring gear, a sun gear, and a planet carrier with a plurality of planets. The housing is fixed to the planet carrier, the at least one spider gear is disposed in the housing, an electric motor output is fixed to the ring gear, and the first axle shaft extends from the spider gear through the electric motor. In an example embodiment, the differential includes a shaft extending through the housing orthogonal to the first axle shaft. The at least one spider gear is four spider gears, a first pair of spider gears is arranged on the shaft, and a third spider gear is drivingly engaged with the first pair of spider gears and the first axle shaft.

Abstract: A hybrid module comprising a rotor assembly including a rotor carrier and a torque converter completely disposed radially inside of the rotor carrier is provided. The torque converter assembly includes an impeller having an impeller shell fixed to the rotor carrier such that the impeller shell and the rotor carrier form a housing of the torque converter.

Abstract: A torque converter comprising a cover arranged to receive torque, an impeller having an impeller shell non-rotatably connected to the cover, and a turbine in fluid communication with the impeller and including a turbine shell is provided. In embodiments, the torque converter includes a lock-up clutch including a piston plate, an output hub connected to the turbine shell and arranged to non-rotatably connect to a transmission input shaft, and a seal plate disposed, at least partially, axially between the piston plate and the turbine shell, wherein the seal plate is connected to the cover and the piston plate. A flow plate may be connected to the seal plate and disposed axially between the seal plate and the turbine shell. A through-bore may be bounded in first and second opposite radial directions by the seal plate.

Abstract: A hybrid module housing includes a bulkhead. The bulkhead has a first radial channel for providing a clutch apply pressure, a second radial channel for providing a clutch cooling flow, and a third radial channel for providing a motor cooling flow. In an example embodiment, the third radial channel is arranged to be on a bottom half of the hybrid module housing when the hybrid module housing is installed in a vehicle. In an example embodiment, the first radial channel and the second radial channel are open at a radially outer surface of the bulkhead, and the third radial channel is sealed at the radially outer surface of the bulkhead. In an example embodiment, the third radial channel includes an axial passage open at a radial wall of the bulkhead.