Abstract: The present invention is directed to a load bearing direct-drive system and a variable process control system for efficiently managing the operation of fans in a cooling system such as a wet-cooling tower, air-cooled heat exchanger (ACHE), HVAC system, blowers and centrifugal blowers, mechanical towers or chiller systems. In one embodiment, the load bearing direct-drive system comprises a load bearing torque multiplier device having an output rotatable shaft connected to a fan, and a load bearing motor comprising a rotatable shaft that drives the load bearing torque multiplier device.

Abstract: An air-cooled heat exchanger (ACHE) for cooling process fluids used in an industrial process. In one embodiment, the ACHE is configured as a forced-draft ACHE. A support structure supports the forced draft ACHE above grade. A tube bundle is supported by the structure and is configured to receive process fluids used in an industrial process. A plenum is connected to the support structure, positioned beneath the tube bundle and configured to direct air-flow through the tube bundle. A fan is supported by the support structure and positioned beneath the plenum. Rotation of the fan produces an air-flow that is directed through the tube bundle by the plenum. A fan drive system is supported by the support structure, positioned beneath the fan and comprises a permanent magnet motor comprising a motor casing, a stator and a rotatable shaft, the rotatable shaft being connected to the fan.