Patents by Inventor Patrick M. Saaf
Patrick M. Saaf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7247264Abstract: A method of making a lid for a casket comprises providing tooling configured to produce a one-piece, unitary casket lid having a crown, a pie, a rim and a header, providing settable material from which to mold the lid, molding the settable material with the tooling, permitting the settable material to set thereby producing a one-piece, unitary casket lid having a crown, a pie, a rim and a header, and adhesively applying a wood veneer sheet to at least a portion of the lid. The veneer sheet can be applied with either a membrane press or a profile wrapping machine.Type: GrantFiled: April 19, 2004Date of Patent: July 24, 2007Assignee: Batesville Services, Inc.Inventors: Kevin R. Buchler, Gary R. Cunningham, Todd K. Dennis, Bryan M. Hankel, John E. Linville, Donald R. Maier, Stephanie E. Mauch, Vincent Mark Moster, Roger L. Reuss, Patrick M. Saaf
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Patent number: 7147811Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips and binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: GrantFiled: January 6, 2003Date of Patent: December 12, 2006Assignee: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6922877Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips and binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: GrantFiled: June 11, 2001Date of Patent: August 2, 2005Assignee: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6849141Abstract: A method of making a lid for a casket comprises providing tooling configured to produce a one-piece, unitary casket lid having a crown, a pie, a rim and a header, providing settable material from which to mold the lid, molding the settable material with the tooling, permitting the settable material to set thereby producing a one-piece, unitary casket lid having a crown, a pie, a rim and a header, and adhesively applying a wood veneer sheet to at least a portion of the lid. The veneer sheet can be applied with either a membrane press or a profile wrapping machine.Type: GrantFiled: October 1, 2002Date of Patent: February 1, 2005Assignee: Batesville Services, Inc.Inventors: Kevin R. Buchler, Gary R. Cunningham, Todd K. Dennis, Bryan M. Hankel, John E. Linville, Donald R. Maier, Stephanie E. Mauch, Vincent Mark Moster, Roger L. R uss, Patrick M. Saaf
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Publication number: 20040244163Abstract: A method of making a lid for a casket comprises providing tooling configured to produce a one-piece, unitary casket lid having a crown, a pie, a rim and a header, providing settable material from which to mold the lid, molding the settable material with the tooling, permitting the settable material to set thereby producing a one-piece, unitary casket lid having a crown, a pie, a rim and a header, and adhesively applying a wood veneer sheet to at least a portion of the lid. The veneer sheet can be applied with either a membrane press or a profile wrapping machine.Type: ApplicationFiled: April 19, 2004Publication date: December 9, 2004Applicant: Batesville Services, Inc.Inventors: Kevin R. Buchler, Gary R. Cunningham, Todd K. Dennis, Bryan M. Hankel, John E. Linville, Donald R. Maier, Stephanie E. Mauch, Vincent Mark Moster, Roger L. Reuss, Patrick M. Saaf
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Publication number: 20030122280Abstract: A method of making a lid for a casket comprises providing tooling configured to produce a one-piece, unitary casket lid having a crown, a pie, a rim and a header, providing settable material from which to mold the lid, molding the settable material with the tooling, permitting the settable material to set thereby producing a one-piece, unitary casket lid having a crown, a pie, a rim and a header, and adhesively applying a wood veneer sheet to at least a portion of the lid. The veneer sheet can be applied with either a membrane press or a profile wrapping machine.Type: ApplicationFiled: October 1, 2002Publication date: July 3, 2003Inventors: Kevin R. Buchler, Gary R. Cunningham, Todd K. Dennis, Bryan M. Hankel, John E. Linville, Donald R. Maier, Stephanie E. Mauch, Vincent Mark Moster, Roger L. Reuss, Patrick M. Saaf
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Publication number: 20030097739Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips and binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: ApplicationFiled: January 6, 2003Publication date: May 29, 2003Applicant: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6503429Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips arid binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: GrantFiled: December 8, 1999Date of Patent: January 7, 2003Assignee: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6317942Abstract: A casket comprises a shell including a floor, a pair of side walls and a pair of end walls. A pair of caps are closable upon the shell. At least one of the walls is constructed of at least two panels having adjacent abutting edges forming a joint between the panels. A decorative feature disguises the joint to create the appearance of the two panels being a single panel. Each cap has a crown, a longer dimension and a shorter dimension, and is constructed of a plurality of boards extending parallel to the longer dimension and including a center spine board. The center spine board is fabricated from a single full-length board sawed in two; remaining ones of thee cap crown boards are non-full length boards. The gap between the head and foot end caps when closed in combination with the matching grain of the spine boards creates the appearance of the cap crowns being constructed of full length boards. Also, by utilizing at least one full length board in the cap, current tooling may be used.Type: GrantFiled: July 20, 2000Date of Patent: November 20, 2001Assignee: Batesville Services, Inc.Inventors: Bryan M. Hankel, Dennis C. Laphan, Donald R. Maier, William F. Neth, Hans E. Ritter, Patrick M. Saaf
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Publication number: 20010027592Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips and binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: ApplicationFiled: June 11, 2001Publication date: October 11, 2001Applicant: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6243931Abstract: A method of making a one-piece, unitary lid for a casket comprises providing tooling configured to produce a casket lid having a crown, a pie, a rim and a header, providing settable material, preferably a mixture of wood chips and binder, from which to mold the lid, molding the settable material with the tooling and permitting the settable material to set. The tooling transmits a wood grain pattern into the settable material. The wood grain pattern of the lid is continuous when viewed rotated 180° about an axis perpendicular to the plane defined by the lid, located medially of the transverse extent of the lid and coinciding with the header end edge of the lid. Thus two such caps placed end-to-end have a continuous wood grain pattern extending from the head end of the casket to the foot end of the casket. Resin impregnated tissue paper is applied to the settable material prior to molding. The resin impregnated tissue paper conforms to the wood grain and conceals the wood chips.Type: GrantFiled: September 15, 1998Date of Patent: June 12, 2001Assignee: Batesville Services, Inc.Inventors: John E. Linville, Donald R. Maier, Patrick M. Saaf
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Patent number: 6154937Abstract: A self-supporting body support structure for a casket is provided. The body support structure is fabricated from a sheet of cardboard and comprises a planar body supporting portion having a pair of lateral edges and longitudinal supporting structure along each lateral edge of the body supporting portion for supporting the lateral edges of the body supporting portion above the bottom of the casket. Each longitudinal supporting structure is formed by folding a lateral edge portion of the cardboard sheet beneath the body supporting portion. A plurality of supports is spaced laterally between the longitudinal supporting structures and longitudinally along the length of the body supporting portion and supports the body supporting portion between the longitudinal supporting structures and along the length of the body supporting portion above the bottom of the casket. Each support is formed by folding a first tab potion of the cardboard sheet beneath the body supporting portion.Type: GrantFiled: July 6, 1998Date of Patent: December 5, 2000Assignee: Batesville Services, Inc.Inventors: John R. Enneking, Gary L. Henby, Wilbur A. Schebler, Patrick M. Saaf, Eugene A. Ritter, Andrew Capogrosso
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Patent number: 6094789Abstract: A casket comprises a shell including a floor, a pair of side walls and a pair of end walls. A pair of caps are closable upon the shell. At least one of the walls is constructed of at least two panels having adjacent abutting edges forming a joint between the panels. A decorative feature disguises the joint to create the appearance of the two panels being a single panel. Each cap has a crown, a longer dimension and a shorter dimension, and is constructed of a plurality of boards extending parallel to the longer dimension and including a center spine board. The center spine board is fabricated from a single full-length board sawed in two; remaining ones of thee cap crown boards are non-full length boards. The gap between the head and foot end caps when closed in combination with the matching grain of the spine boards creates the appearance of the cap crowns being constructed of full length boards. Also, by utilizing at least one full length board in the cap, current tooling may be used.Type: GrantFiled: March 6, 1998Date of Patent: August 1, 2000Assignee: Batesville Services, Inc.Inventors: Bryan M. Hankel, Dennis C. Laphan, Donald R. Maier, William F. Neth, Hans E. Ritter, Patrick M. Saaf
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Patent number: 5775061Abstract: A method of shipping a burial casket in a knocked-down configuration and subsequently assembling the casket at its point of destination comprises the steps of providing a kit of disassembled casket components assemblable into a casket having a shell and a cap, packing the kit of components into shipping container, shipping the packaged casket kit to a destination point, removing the kit from the container and assembling the casket from the kit utilizing at least a portion of the shipping container as an interior component of the casket. A casket comprises a shell and cap assembled from a kit shipped in knocked-down configuration, a body support structure positioned in the shell for supporting a body and a floor for the casket upon which to support the body support structure in the shell. The body support structure is formed from the bottom of an elongated, shallow, generally rectangular shipping carton in which the casket kit is shipped. The floor is formed from the top of the carton.Type: GrantFiled: February 20, 1996Date of Patent: July 7, 1998Assignee: Batesville Casket Company, Inc.Inventors: John R. Enneking, Gary L. Henby, Wilbur A. Schebler, Patrick M. Saaf, Eugene A. Ritter, Andrew Capogrosso
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Patent number: 5535489Abstract: A combination casket and shield comprises a casket having a casket shell with a pair of side walls, a pair of end walls connecting the side walls and an interior. The shell walls include a groove therein extending peripherally around the interior of the casket shell. An elongated sealing strip is disposed in the casket shell groove and has first and second resilient sealing members. A transparent shield is removably installed to the shell. The shield has a peripheral edge retained between the first and second sealing members of the sealing strip in sealing engagement therewith. The sealing strip includes a third member disposed in the casket shell groove and the first and second members are connected to the third member. The first and second sealing members are hinged relative to one another by a resilient living hinge and include respective resilient interlocking projections.Type: GrantFiled: June 12, 1995Date of Patent: July 16, 1996Assignee: Batesville Casket Company, Inc.Inventors: Gary F. Cunagin, Timothy L. Jerew, Allison B. Millikan, Patrick M. Saaf
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Patent number: D446624Type: GrantFiled: September 19, 2000Date of Patent: August 14, 2001Assignee: Batesville Services, Inc.Inventors: Bryan M. Hankel, Patrick M. Saaf
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Patent number: D400683Type: GrantFiled: June 30, 1997Date of Patent: November 3, 1998Assignee: Batesville Casket Company, Inc.Inventors: Patrick M. Saaf, Hans E. Ritter