Patents by Inventor Patrick Malenfant

Patrick Malenfant has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11525066
    Abstract: A flake-less molecular ink suitable for printing (e.g. screen printing) conductive traces on a substrate has 30-60 wt % of a C8-C12 silver carboxylate and 0.1-10 wt % of a polymeric binder, or 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate and 0.25-10 wt % of a polymeric binder, and balance of at least one organic solvent, wherein the binder has ethyl cellulose, and the ethyl cellulose has an average weight molecular weight in a range of 60,000-95,000 g/mol and a bimodal molecular weight distribution.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: December 13, 2022
    Assignees: National Research Council of Canada, Groupe Graham International Inc.
    Inventors: Arnold J. Kell, Sylvie Lafrenière, Chantal Paquet, Patrick Malenfant, Olga Mozenson
  • Patent number: 11505712
    Abstract: A copper-based ink contains copper hydroxide and diethanolamine. The ink may be coated on a substrate and decomposed on the substrate to form a conductive copper coating on the substrate. The ink is low cost and micron-thick traces of the ink may be screen printed and thermally sintered in the presence of up to about 500 ppm of oxygen or photo-sintered in air to produce highly conductive copper features. Sintered copper traces produced from the ink have improved air stability compared to traces produced from other copper inks. Sintered copper traces having sheet resistivity of about 20 m?/?/mil or less may be obtained for 5-20 mil wide screen-printed lines with excellent resolution.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: November 22, 2022
    Inventors: Bhavana Deore, Chantal Paquet, Patrick Malenfant
  • Patent number: 11161996
    Abstract: The present invention relates to an electronic device comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from a) a flake-less printable composition of 30-60 wt % of a C8-C12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: November 2, 2021
    Assignees: E2IP TECHNOLOGIES INC., NATIONAL RESEARCH COUNCIL OF CANADA, HER MAJESTY THE QUEEN IN RIGHT OF CANADA (...)
    Inventors: Xiangyang Liu, Olga Mozenson, Bhavana Deore, Chantal Paquet, Arnold Kell, Patrick Malenfant, Julie Ferrigno, Olivier Ferrand, Jian Xiong Hu, Sylvie Lafreniere, Reza Chaharmir, Jonathan Ethier, Khelifa Hettak, Jafar Shaker, Adrian Momciu
  • Patent number: 11104815
    Abstract: A single-walled carbon nanotube composition includes single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes in association with a polymer having one or more oligoether side groups. The oligoether side groups render the composition dispersable in polar organic solvents, for example alkyl carbitols, permitting formulation of ink compositions containing single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes. Such ink compositions may be readily printed using common printing methods, such as inkjet, flexography and gravure printing.
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: August 31, 2021
    Assignee: National Research Council of Canada
    Inventors: Jianfu Ding, Zhao Li, Patrick Malenfant
  • Publication number: 20210095153
    Abstract: A copper-based ink contains copper hydroxide and diethanolamine. The ink may be coated on a substrate and decomposed on the substrate to form a conductive copper coating on the substrate. The ink is low cost and micron-thick traces of the ink may be screen printed and thermally sintered in the presence of up to about 500 ppm of oxygen or photo-sintered in air to produce highly conductive copper features. Sintered copper traces produced from the ink have improved air stability compared to traces produced from other copper inks. Sintered copper traces having sheet resistivity of about 20 m?/?/mil or less may be obtained for 5-20 mil wide screen-printed lines with excellent resolution.
    Type: Application
    Filed: July 31, 2018
    Publication date: April 1, 2021
    Inventors: Bhavana DEORE, Chantal PAQUET, Patrick MALENFANT
  • Publication number: 20210079248
    Abstract: A flake-less molecular ink suitable for printing (e.g. screen printing) conductive traces on a substrate has 30-60 wt % of a C8-C12 silver carboxylate and 0.1-10 wt % of a polymeric binder, or 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate and 0.25-10 wt % of a polymeric binder, and balance of at least one organic solvent, wherein the binder has ethyl cellulose, and the ethyl cellulose has an average weight molecular weight in a range of 60,000-95,000 g/mol and a bimodal molecular weight distribution.
    Type: Application
    Filed: November 24, 2020
    Publication date: March 18, 2021
    Applicants: National Research Council of Canada, Groupe Graham International Inc.
    Inventors: Arnold J. KELL, Sylvie LAFRENIÈRE, Chantal PAQUET, Patrick MALENFANT, Olga MOZENSON
  • Patent number: 10883011
    Abstract: A flake-less molecular ink suitable for printing (e.g. screen printing) conductive traces on a substrate has 30-60 wt % of a C8-C12 silver carboxylate or 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.1-10 wt % of a polymeric binder (e.g. ethyl cellulose) and balance of at least one organic solvent. Conductive traces formed with the molecular ink are thinner, have lower resistivity, have greater adhesion to a substrate than metal flake inks, have better print resolution and are up to 8 times less rough than metal flake inks. In addition, the shear force required to remove light emitting diodes bonded to the traces using Loctite 3880 is at least 1.3 times stronger than for commercially available flake-based inks.
    Type: Grant
    Filed: June 19, 2015
    Date of Patent: January 5, 2021
    Assignees: Groupe Graham International Inc., National Research Council of Canada
    Inventors: Arnold Kell, Sylvie Lafreniere, Chantal Paquet, Patrick Malenfant, Olga Mozenson
  • Patent number: 10844238
    Abstract: An ink contains an admixture of a copper nanoparticle, a copper precursor molecule (e.g. a copper-aminediol complex), and a polymeric binder, the polymeric binder containing a polyester, polyimide, polyether imide or any mixture thereof having surface 5 functional groups that render the polymeric binder compatible with and/or soluble in a diol. The ink may be deposited on a substrate providing a trace that is conductive and directly solderable and has better mechanical strength than copper inks containing other types of polymeric binders.
    Type: Grant
    Filed: July 19, 2017
    Date of Patent: November 24, 2020
    Inventors: Bhavana Deore, Chantal Paquet, Xiang Yang Liu, Patrick Malenfant
  • Publication number: 20200317937
    Abstract: A single-walled carbon nanotube composition includes single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes in association with a polymer having one or more oligoether side groups. The oligoether side groups render the composition dispersable in polar organic solvents, for example alkyl carbitols, permitting formulation of ink compositions containing single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes. Such ink compositions may be readily printed using common printing methods, such as inkjet, flexography and gravure printing.
    Type: Application
    Filed: June 22, 2020
    Publication date: October 8, 2020
    Applicant: National Research Council of Canada
    Inventors: Jianfu DING, Zhao LI, Patrick MALENFANT
  • Patent number: 10723895
    Abstract: A single-walled carbon nanotube composition includes single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes in association with a polymer having one or more oligoether side groups. The oligoether side groups render the composition dispersable in polar organic solvents, for example alkyl carbitols, permitting formulation of ink compositions containing single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes. Such ink compositions may be readily printed using common printing methods, such as inkjet, flexography and gravure printing.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: July 28, 2020
    Inventors: Jianfu Ding, Zhao Li, Patrick Malenfant
  • Publication number: 20190284422
    Abstract: The present invention relates to an electronic device comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from a) a flake-less printable composition of 30-60 wt % of a C8-C12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition.
    Type: Application
    Filed: October 25, 2017
    Publication date: September 19, 2019
    Applicants: GGI INTERNATIONAL, NATIONAL RESEARCH COUNCIL OF CANADA, HER MAJESTY THE QUEEN IN RIGHT OF CANADA (...)
    Inventors: Xiangyang LIU, Olga MOZENSON, Bhavana DEORE, Chantal PAQUET, Arnold KELL, Patrick MALENFANT, Julie FERRIGNO, Olivier FERRAND, Jian Xiong HU, Sylvie LAFRENIERE, Reza CHAHARMIR, Jonathan ETHIER, Khelifa HETTAK, Jafar SHAKER, Adrian MOMCIU
  • Publication number: 20190177565
    Abstract: An ink contains an admixture of a copper nanoparticle, a copper precursor molecule (e.g. a copper-aminediol complex), and a polymeric binder, the polymeric binder containing a polyester, polyimide, polyether imide or any mixture thereof having surface 5 functional groups that render the polymeric binder compatible with and/or soluble in a diol. The ink may be deposited on a substrate providing a trace that is conductive and directly solderable and has better mechanical strength than copper inks containing other types of polymeric binders.
    Type: Application
    Filed: July 19, 2017
    Publication date: June 13, 2019
    Inventors: Bhavana DEORE, Chantal PAQUET, Xiang Yang LIU, Patrick MALENFANT
  • Publication number: 20190010342
    Abstract: A single-walled carbon nanotube composition includes single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes in association with a polymer having one or more oligoether side groups. The oligoether side groups render the composition dispersable in polar organic solvents, for example alkyl carbitols, permitting formulation of ink compositions containing single-walled carbon nanotubes substantially enriched in semiconducting single-walled carbon nanotubes. Such ink compositions may be readily printed using common printing methods, such as inkjet, flexography and gravure printing.
    Type: Application
    Filed: April 19, 2016
    Publication date: January 10, 2019
    Inventors: Jianfu DING, Zhao LI, Patrick MALENFANT
  • Publication number: 20190001360
    Abstract: Provided is an apparatus for aerosol deposition of nanoparticles on a substrate. The apparatus includes: an aerosol generator for generating an aerosol of micron-sized droplets, each droplet having a limited number of nanoparticles; and a deposition chamber for receiving the aerosol from the aerosol generator. The deposition chamber having an electrostatic field for attracting droplets in the aerosol to the substrate. The electrostatic field being substantially perpendicular to the substrate. The apparatus allows for films/networks of nanoparticles to be patterned on the substrate to sub-millimeter feature sizes, which allows the fabrication of transistor devices for printable electronics applications. Also provided are methods for depositing nanoparticles on a substrate and materials having networks of such nanoparticles.
    Type: Application
    Filed: June 14, 2016
    Publication date: January 3, 2019
    Applicant: National Research Council of Canada
    Inventors: Jacques LEFEBVRE, Patrick MALENFANT
  • Patent number: 10046970
    Abstract: A two-step sc-SWCNT enrichment process involves a first step based on selective dispersion and extraction of semi-conducting SWCNT using conjugated polymer followed by a second step based on an adsorptive process in which the product of the first step is exposed to an inorganic absorptive medium to selectively bind predominantly metallic SWCNTs such that what remains dispersed in solution is further enriched in semiconducting SWCNTs. The process is easily scalable for large-diameter semi-conducting single-walled carbon nanotube (sc-SWCNT) enrichment with average diameters in a range, for example, of about 0.6 to 2.2 nm. The first step produces an enriched sc-SWCNT dispersion with a moderated sc-purity (98%) at a high yield, or a high purity (99% and up) at a low yield. The second step can not only enhance the purity of the polymer enriched sc-SWCNTs with a moderate purity, but also further promote the highly purified sample to an ultra-pure level.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: August 14, 2018
    Inventors: Jianfu Ding, Patrick Malenfant, Zhao Li, Jacques Lefebvre, Fuyong Cheng, Benoit Simard
  • Publication number: 20170130084
    Abstract: A flake-less molecular ink suitable for printing (e.g. screen printing) conductive traces on a substrate has 30-60 wt % of a C8-C12 silver carboxylate or 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.1-10 wt % of a polymeric binder (e.g. ethyl cellulose) and balance of at least one organic solvent. Conductive traces formed with the molecular ink are thinner, have lower resistivity, have greater adhesion to a substrate than metal flake inks, have better print resolution and are up to 8 times less rough than metal flake inks. In addition, the shear force required to remove light emitting diodes bonded to the traces using Loctite 3880 is at least 1.3 times stronger than for commercially available flake-based inks.
    Type: Application
    Filed: June 19, 2015
    Publication date: May 11, 2017
    Inventors: Arnold Kell, Sylvie Lafreniere, Chantal Paquet, Patrick Malenfant, Olga Mozenson
  • Patent number: 9620728
    Abstract: A thin film transistor (TFT) has a gate electrode; a gate insulation layer, a semiconducting channel separated from the gate electrode by the gate insulation layer; a source electrode and a drain electrode. The gate insulation layer is a cross-linked cyanoethylated polyhydroxy polymer, e.g. a cross-linked cyanoethylated pullulan, having a high dielectric constant and the semiconducting channel has a network of semiconducting carbon nanotubes. The semiconducting channel is adhered to the gate insulation layer through a polymeric material. The carbon nanotubes adhere to the polymeric material and the polymeric material reacts or interacts with the gate insulation layer. TFTs have high mobilities while maintaining good on/off ratios.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: April 11, 2017
    Assignee: National Research Council of Canada
    Inventors: Naiying Du, Patrick Malenfant, Zhao Li, Jacques Lefebvre, Girjesh Dubey, Gregory Lopinski, Shan Zou
  • Publication number: 20160200578
    Abstract: A two-step sc-SWCNT enrichment process involves a first step based on selective dispersion and extraction of semi-conducting SWCNT using conjugated polymer followed by a second step based on an adsorptive process in which the product of the first step is exposed to an inorganic absorptive medium to selectively bind predominantly metallic SWCNTs such that what remains dispersed in solution is further enriched in semiconducting SWCNTs. The process is easily scalable for large-diameter semi-conducting single-walled carbon nanotube (sc-SWCNT) enrichment with average diameters in a range, for example, of about 0.6 to 2.2 nm. The first step produces an enriched sc-SWCNT dispersion with a moderated sc-purity (98%) at a high yield, or a high purity (99% and up) at a low yield. The second step can not only enhance the purity of the polymer enriched sc-SWCNTs with a moderate purity, but also further promote the highly purified sample to an ultra-pure level.
    Type: Application
    Filed: August 18, 2014
    Publication date: July 14, 2016
    Inventors: Jianfu Ding, Patrick Malenfant, Zhao Li, Jacques Lefebvre, Fuyong Cheng, Benoit Simard
  • Publication number: 20150214496
    Abstract: A thin film transistor (TFT) has a gate electrode; a gate insulation layer, a semiconducting channel separated from the gate electrode by the gate insulation layer; a source electrode and a drain electrode. The gate insulation layer is a cross-linked cyanoethylated polyhydroxy polymer, e.g. a cross-linked cyanoethylated pullulan, having a high dielectric constant and the semiconducting channel has a network of semiconducting carbon nanotubes. The semiconducting channel is adhered to the gate insulation layer through a polymeric material. The carbon nanotubes adhere to the polymeric material and the polymeric material reacts or interacts with the gate insulation layer. TFTs have high mobilities while maintaining good on/off ratios.
    Type: Application
    Filed: January 30, 2015
    Publication date: July 30, 2015
    Applicant: National Research Council of Canada
    Inventors: Naiying DU, Patrick MALENFANT, Zhao LI, Jacques LEFEBVRE, Girjesh DUBEY, Gregory LOPINSKI, Shan ZOU
  • Publication number: 20070099791
    Abstract: The present invention is generally directed to methods of making ceramics with nanoscale/microscale structure involving self-assembly of precursor materials such as, but not limited to, inorganic-based block co-polymers, inorganic-/organic-based hybrid block co-polymers, and other similar materials, and to the structures made by such methods. Where such precursor materials are themselves novel, the present invention is also generally directed to those materials and their synthesis.
    Type: Application
    Filed: July 18, 2006
    Publication date: May 3, 2007
    Applicant: General Electric Company
    Inventors: Julin Wan, Patrick Malenfant, Mohan Manoharan