Abstract: A process for energy recovery and transfer including: warming fresh air in a heat recovery and pressure control unit; feeding waste feed and the warm fresh air into a processor; reducing a moisture content of the waste feed by breaking the waste feed into a fuel powder in the warm fresh air in the processor; filtering contaminated air through an initial filter to remove the fuel powder from the contaminated air; pre-heating the contaminated air in the heat recovery and pressure control unit; raising the temperature of the pre-heated contaminated air in a chamber; passing the chamber discharge air through the heat recovery and pressure control unit to pre-heat contaminated air passing on to the chamber and to warm fresh air passing on to the processor; and filtering terminal air through a terminal filter to remove particles from the terminal air.

Abstract: Systems and processes for processing sludge and other natural waste are provided. In one example, the sludge or natural waste may be dried into a powder using high-temperature gas to absorb moisture from the sludge, causing the high-temperature gas to become an at least partially saturated gas. The at least partially saturated gas may pass through a scrubber before being heated in an air-heater and used in the moisture absorption process. The heat for the air-heater may be provided by a burner operable to burn the dried powder obtained from the sludge. The heated gas may be used to pre-heat the saturated gas and may be used to dry additional sludge.

Abstract: An apparatus for drying and powderizing organic material. The apparatus includes at least one chamber including: an intake adapted to receive warm air and the material into the at least one chamber, and an outlet adapted to transport warm air and powder out of the at least one chamber; at least one rotatable drive shaft in the at least one chamber adapted to rotated; and at least one blade assembly on the at least one drive shaft. The blade assembly includes a blade hub about the rotatable drive shaft and at least one blade coupled to the blade hub, wherein the at least one blade is adapted to powderize the material to expose a surface of the material to the warm air so that moisture in the material evaporates into the warm air.

Abstract: A drying and milling apparatus includes a housing and a rotatable section. The housing has an air or gas inlet and a product inlet at a first end and a product outlet at a second end. The rotatable section has a plurality of blades which extend radially from a hub portion of the rotatable section and are adapted to rotate within the housing and to break up and to mill any product that is introduced into the housing. The product inlet is configured to direct any incoming product directly onto the blades of the rotatable section. Also included is a sewerage processing plant incorporating at least one drying and milling apparatus substantially as specified herein, a method of drying and milling substantially dewatered sewage and a sewage treatment process incorporating a method of drying and milling substantially dewatered sewage substantially as herein described.

Abstract: A system for heat recovery and pressure control including: a fresh air heat exchanger with at least one fresh air heat exchanger conduit, a pre-heater heat exchanger with at least one pre-heater heat exchanger conduit, and a proportioning valve coupled to the conduits. The fresh air heat exchanger is adapted to warm the fresh air by transferring heat from the at least one fresh air heat exchanger conduit. The pre-heater heat exchanger is adapted to pre-heat the contaminated air by transferring heat from the at least one pre-heater heat exchanger conduit. The conduits are adapted to receive hot air and transfer heat from the hot air. The proportioning valve is adapted to control the flow of hot air through the conduits.

Abstract: An apparatus for drying and powderizing organic material. The apparatus includes at least one chamber including: an intake adapted to receive warm air and the material into the at least one chamber, and an outlet adapted to transport warm air and powder out of the at least one chamber; at least one rotatable drive shaft in the at least one chamber adapted to rotated; and at least one blade assembly on the at least one drive shaft. The blade assembly includes a blade hub about the rotatable drive shaft and at least one blade coupled to the blade hub, wherein the at least one blade is adapted to powderize the material to expose a surface of the material to the warm air so that moisture in the material evaporates into the warm air.

Abstract: A process for energy recovery and transfer including: warming fresh air in a heat recovery and pressure control unit; feeding waste feed and the warm fresh air into a processor; reducing a moisture content of the waste feed by breaking the waste feed into a fuel powder in the warm fresh air in the processor; filtering contaminated air through an initial filter to remove the fuel powder from the contaminated air; pre-heating the contaminated air in the heat recovery and pressure control unit; raising the temperature of the pre-heated contaminated air in a chamber; passing the chamber discharge air through the heat recovery and pressure control unit to pre-heat contaminated air passing on to the chamber and to warm fresh air passing on to the processor; and filtering terminal air through a terminal filter to remove particles from the terminal air.

Abstract: An apparatus for sanitizing and deodorizing air. The apparatus includes: a chamber including an inlet adapted to receive contaminated air, an outlet adapted to transport heated air, a baffle adapted to increase the length of a path traveled by air in the chamber, and an ash removal device adapted to remove ash from the chamber; and at least one combustor, wherein the combustor is adapted to combust a fuel to heat the air in the chamber so that the air is sterilized and deodorized, thereby generating such ash.