Abstract: An input rod for connecting a vacuum brake booster to a pedal linkage member, wherein the input rod includes a connecting portion adapted to be connected to the pedal linkage member. The input rod further including a hollow body portion formed from a stamped flat blank.

Abstract: An input rod for connecting a vacuum brake booster to a pedal linkage member, wherein the input rod includes a connecting portion adapted to be connected to the pedal linkage member. The input rod further including a hollow body portion formed from a stamped flat blank.

Abstract: A vehicle braking system vacuum booster tandem power piston connection design such that the primary piston and the secondary piston are positioned together forming the tandem power piston. A connection design that provides direct alignment between the primary piston and secondary piston upon assembly and also provides an airtight seal between the primary piston and the secondary piston when assembling the tandem power piston.

Abstract: The present invention includes a system for providing an improved controlled airflow within a vacuum booster system. The system includes a vacuum booster assembly having a primary chamber and a secondary chamber, and an outer tube having a first end and a second end, the first end in communication with the secondary chamber of the vacuum booster assembly. The system additionally includes an airflow control assembly operably coupled to the second end of the outer tube, and an inner tube, concentric to the outer tube, having a first end and a second end, the first end operably coupled to the airflow control assembly, the second end in communication with the primary chamber of the vacuum booster assembly. In the system, air flows from the primary chamber of the vacuum booster assembly to the airflow control assembly within the inner tube and air flows from the airflow control assembly to the secondary chamber of the vacuum booster assembly within the outer tube.

Abstract: The present invention includes a system for providing an improved controlled airflow within a vacuum booster system. The system includes a vacuum booster assembly having a primary chamber and a secondary chamber, and an outer tube having a first end and a second end, the first end in communication with the secondary chamber of the vacuum booster assembly. The system additionally includes an airflow control assembly operably coupled to the second end of the outer tube, and an inner tube, concentric to the outer tube, having a first end and a second end, the first end operably coupled to the airflow control assembly, the second end in communication with the primary chamber of the vacuum booster assembly. In the system, air flows from the primary chamber of the vacuum booster assembly to the airflow control assembly within the inner tube and air flows from the airflow control assembly to the secondary chamber of the vacuum booster assembly within the outer tube.

Abstract: A vehicle braking system vacuum booster tandem power piston connection design such that the primary piston and the secondary piston are positioned together forming the tandem power piston. A connection design that provides direct alignment between the primary piston and secondary piston upon assembly and also provides an airtight seal between the primary piston and the secondary piston when assembling the tandem power piston.

Abstract: An apparatus and method are provided for adjusting the axial distance between the front and rear walls of a vacuum booster, from outside of the booster, after the booster has been assembled. The booster includes a housing having a front housing and a rear housing joined together and defining a longitudinal axis of the booster. The front housing defines a front wall of the housing and an inner surface of the front wall. The rear housing defines a rear wall of the housing and includes a captive nut having threads adapted for threaded engagement with a threaded end of a tie rod. The front and rear walls are spaced an axial distance from one another along the longitudinal axis. A tie rod extends axially through the housing and has a first end engaging the rear wall of the housing and a second end engaging the front wall of the housing. The first end of the tie rod has threads for engaging the threads of the captive nut in the rear wall of the housing.

Abstract: An improved method and apparatus for mounting a brake booster on a panel with an adapter are provided, through the use of a boot having a generally cup-shaped wall defining a flange for sealing a juncture between the brake booster and the adapter, a sealing lip for sealing a juncture between the boot and the adapter, and a hole for passage of the push rod, with the hole having a periphery for sealing the juncture between the boot and the push rod. The boot includes an air intake extending through the wall of the boot between the flange and the sealing lip.

Abstract: An apparatus and method are provided for adjusting the axial distance between the front and rear walls of a vacuum booster, from outside of the booster, after the booster has been assembled. The booster includes a housing having a front housing and a rear housing joined together and defining a longitudinal axis of the booster. The front housing defines a front wall of the housing and an inner surface of the front wall. The rear housing defines a rear wall of the housing and includes a captive nut having threads adapted for threaded engagement with a threaded end of a tie rod. The front and rear walls are spaced an axial distance from one another along the longitudinal axis. A tie rod extends axially through the housing and has a first end engaging the rear wall of the housing and a second end engaging the front wall of the housing. The first end of the tie rod has threads for engaging the threads of the captive nut in the rear wall of the housing.

Abstract: A power booster comprises a rear housing section and a piston. An inner bearing is disposed around the piston, and is adjustable relative to the rear housing section to translate the piston. A method of setting an axial dimension of the power booster is also provided.

Abstract: The problem of providing air from a vehicle engine compartment to a breather port of a vacuum booster mounted on a wall separating the engine compartment from the passenger compartment is solved by adapting the wall to provide an air passage, when the rear wall of the booster is bearing against the wall.

Abstract: A power booster comprises a housing, a tube, and a seal. The housing includes a front housing section, a rear housing section, and a divider. The tube is mechanically fastened proximate the rear housing section and generally stationary relative to the rear housing section, with the seal between the divider and the tube.

Abstract: The problem of providing air from a vehicle engine compartment to a breather port of a vacuum booster mounted on a wall separating the engine compartment from the passenger compartment is solved by adapting the wall to provide an air passage, when the rear wall of the booster is bearing against the wall.

Abstract: A power booster comprises a rear housing section and a piston. An inner bearing is disposed around the piston, and is adjustable relative to the rear housing section to translate the piston. A method of setting an axial dimension of the power booster is also provided.

Abstract: A power booster comprises a housing, a tube, and a seal. The housing includes a front housing section, a rear housing section, and a divider. The tube is mechanically fastened proximate the rear housing section and generally stationary relative to the rear housing section, with the seal between the divider and the tube.

Abstract: An airvalve assembly for a brake booster includes first and second members movable relative to each other to allow the passage of fluid, and a clip. The clip engages one of the first or second members, and has a spring arm which engages the other of the first or second members to normally position the first and second members relative to each other.

Abstract: An airvalve assembly for a brake booster includes first and second members movable relative to each other to allow the passage of fluid, and a clip. The clip engages one of the first or second members, and has a spring arm which engages the other of the first or second members to normally position the first and second members relative to each other.

Abstract: A method of positioning a cap on an output rod of a power booster comprises holding the cap in a fixed position, inserting a shaft of the cap into a bore in the output rod, and fixing the cap relative to the output rod.