Abstract: An electrical contactor has an arc extinguishing component. The electrical contactor includes a first electrical contact and a second electrical contact that, when the contactor is open, define a gap therebetween. The arc extinguishing component includes a magnet adjacent a first side of the gap and an electrically non-conductive shutter adjacent an opposing second side of the gap. The electrically non-conductive shutter capable of reciprocating from a first position to a second position wherein the first position is outside of the gap and the second position is within the gap.

Abstract: An arc fault detection system senses current flow in a power source branch and in one or more load branches in an electrical system. Over a frequency range divided into a predetermined number of frequency bins, a controller records and tallies the branch having largest magnitude of power spectral density for each frequency bin. The branch having highest total tally is determined to be the branch in which the arc fault occurred and can then safely be isolated from the electrical system.

Abstract: An electrical contactor has an arc extinguishing component. The electrical contactor includes a first electrical contact and a second electrical contact that, when the contactor is open, define a gap therebetween. The arc extinguishing component includes a magnet adjacent a first side of the gap and an electrically non-conductive shutter adjacent an opposing second side of the gap. The electrically non-conductive shutter capable of reciprocating from a first position to a second position wherein the first position is outside of the gap and the second position is within the gap.

Abstract: A method of manufacturing a load buss array assembly includes placing a plurality of load conductors within a thermally conductive substrate, placing a portion of a load connector within the thermally conductive substrate, and electrically connecting the load conductors to the portion of the load connector within the thermally conductive substrate.

Abstract: A relay includes a first terminal, a second terminal, a third terminal, a fourth terminal, separable contacts electrically connected between the first and second terminals, an actuator coil comprising a first winding and a second winding, the first winding electrically connected between the third and fourth terminals, the second winding electrically connected between the third and fourth terminals, a processor, an output, a first voltage sensing circuit cooperating with the processor to determine a first voltage between the first and second terminals, and a second voltage sensing circuit cooperating with the processor to determine a second voltage between the third and fourth terminals. The processor determines that the separable contacts are closed when the first voltage does not exceed a first predetermined value and the second voltage exceeds a second predetermined value and responsively outputs a corresponding status to the output.

Abstract: An electrical switching apparatus includes a ferromagnetic frame having first and opposite second portions, a ferromagnetic core disposed therebetween, a permanent magnet disposed on the first portion, a first tapered portion on the opposite second portion; a coil disposed about the core; and a ferromagnetic or magnetic armature including a first portion, an opposite second portion and a pivot portion pivotally disposed on the core between the portions of the armature. The armature opposite second portion has a complementary second tapered portion therein. In a first armature position, the armature first portion is magnetically attracted by the permanent magnet and the first and second tapered portions are moved apart with the coil de-energized. In a second armature position, the armature opposite second portion is magnetically attracted by the opposite second portion of the frame and the first tapered portion is moved into the second tapered portion with the coil energized.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure within the housing, a number of first plug-in members coupled to the bus structure, and a number of insulative retainers coupled to the bus structure. A corresponding one of the number of insulative retainers is operatively associated with a corresponding number of the number of first plug-in members. Each of a number of circuit breakers includes a manual operator and a number of second plug-in members disposed opposite the manual operator. The number of second plug-in members electrically engage a number of the number of first plug-in members. The corresponding one of the number of insulative retainers is disposed about the corresponding number of the number of first plug-in members, in order to insulate the corresponding number of the number of first plug-in members, and to retain the number of second plug-in members.

Abstract: A method of manufacturing a load buss array assembly includes placing a plurality of load conductors within a thermally conductive substrate, placing a portion of a load connector within the thermally conductive substrate, and electrically connecting the load conductors to the portion of the load connector within the thermally conductive substrate.

Abstract: An electrical switching apparatus includes a ferromagnetic frame having first and opposite second portions, a ferromagnetic core disposed therebetween, a permanent magnet disposed on the first portion, a first tapered portion on the opposite second portion; a coil disposed about the core; and a ferromagnetic or magnetic armature including a first portion, an opposite second portion and a pivot portion pivotally disposed on the core between the portions of the armature. The armature opposite second portion has a complementary second tapered portion therein. In a first armature position, the armature first portion is magnetically attracted by the permanent magnet and the first and second tapered portions are moved apart with the coil de-energized. In a second armature position, the armature opposite second portion is magnetically attracted by the opposite second portion of the frame and the first tapered portion is moved into the second tapered portion with the coil energized.

Abstract: A relay includes a first terminal, a second terminal, a third terminal, a fourth terminal, separable contacts electrically connected between the first and second terminals, an actuator coil comprising a first winding and a second winding, the first winding electrically connected between the third and fourth terminals, the second winding electrically connected between the third and fourth terminals, a processor, an output, a first voltage sensing circuit cooperating with the processor to determine a first voltage between the first and second terminals, and a second voltage sensing circuit cooperating with the processor to determine a second voltage between the third and fourth terminals. The processor determines that the separable contacts are closed when the first voltage does not exceed a first predetermined value and the second voltage exceeds a second predetermined value and responsively outputs a corresponding status to the output.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure within the housing, a number of first plug-in members coupled to the bus structure, and a number of insulative retainers coupled to the bus structure. A corresponding one of the number of insulative retainers is operatively associated with a corresponding number of the number of first plug-in members. Each of a number of circuit breakers includes a manual operator and a number of second plug-in members disposed opposite the manual operator. The number of second plug-in members electrically engage a number of the number of first plug-in members. The corresponding one of the number of insulative retainers is disposed about the corresponding number of the number of first plug-in members, in order to insulate the corresponding number of the number of first plug-in members, and to retain the number of second plug-in members.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure within the housing, a number of first plug-in members coupled to the bus structure, and a number of insulative retainers coupled to the bus structure. A corresponding one of the number of insulative retainers is operatively associated with a corresponding number of the number of first plug-in members. Each of a number of circuit breakers includes a manual operator and a number of second plug-in members disposed opposite the manual operator. The number of second plug-in members electrically engage a number of the number of first plug-in members. The corresponding one of the number of insulative retainers is disposed about the corresponding number of the number of first plug-in members, in order to insulate the corresponding number of the number of first plug-in members, and to retain the number of second plug-in members.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure within the housing, a number of first plug-in members coupled to the bus structure, and a number of insulative retainers coupled to the bus structure. A corresponding one of the number of insulative retainers is operatively associated with a corresponding number of the number of first plug-in members. Each of a number of circuit breakers includes a manual operator and a number of second plug-in members disposed opposite the manual operator. The number of second plug-in members electrically engage a number of the number of first plug-in members. The corresponding one of the number of insulative retainers is disposed about the corresponding number of the number of first plug-in members, in order to insulate the corresponding number of the number of first plug-in members, and to retain the number of second plug-in members.

Abstract: A circuit breaker panel includes a number of circuit breaker modules each having a number of connectors, a plurality of circuit breakers and a circuit structure supporting the circuit breakers and electrically interconnecting the circuit breakers with the number of connectors. The panel also includes a monitoring module having a connector and a monitoring circuit to monitor at least one line voltage and, for each of the circuit breakers, at least one load voltage. The panel further includes a frame having a first connector for the monitoring module connector, a number of second connectors for the circuit breaker module connectors, and a number of third connectors for outputs from the circuit breaker modules. Conductors are connected to the connectors. Any of the monitoring module and the number of circuit breaker modules can be installed into or removed from the frame without change to the conductors.

Abstract: A thermally managed electromagnetic switching device (2) is provided that includes a current carrying component set (4) switchable between a closed, current carrying state and an open, current interrupting state. A thermally dissipating component set (6) functionally supports and electrically isolates the current carrying component set (4) in the open state. The thermally dissipating component set (6) includes at least in part a thermally conductive polymer and is cooperatively configured to transfer heat away from the current carrying component set (4) in the closed state to dissipate thermal energy.

Abstract: A thermally managed electromagnetic switching device (2) is provided that includes a current carrying component set (4) switchable between a closed, current carrying state and an open, current interrupting state. A thermally dissipating component set (6) functionally supports and electrically isolates the current carrying component set (4) in the open state. The thermally dissipating component set (6) includes at least in part a thermally conductive polymer and is cooperatively configured to transfer heat away from the current carrying component set (4) in the closed state to dissipate thermal energy.

Abstract: A circuit breaker panel includes a number of circuit breaker modules each having a number of connectors, a plurality of circuit breakers and a circuit structure supporting the circuit breakers and electrically interconnecting the circuit breakers with the number of connectors. The panel also includes a monitoring module having a connector and a monitoring circuit to monitor at least one line voltage and, for each of the circuit breakers, at least one load voltage. The panel further includes a frame having a first connector for the monitoring module connector, a number of second connectors for the circuit breaker module connectors, and a number of third connectors for outputs from the circuit breaker modules. Conductors are connected to the connectors. Any of the monitoring module and the number of circuit breaker modules can be installed into or removed from the frame without change to the conductors.

Abstract: A circuit interrupter includes a housing having a molded case made of liquid crystal polymer. Separable contacts are disposed within the housing. An operating mechanism is disposed within the housing and is structured to open and close the separable contacts. A trip mechanism is disposed within the housing and is structured to cooperate with the operating mechanism to trip open the separable contacts. The trip mechanism includes an electronic trip circuit and a rigid, conductive base providing a ground to the electronic trip circuit. The rigid, conductive base is insert molded to a portion of the molded case.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure coupled to the housing, and a number of first plug-in members coupled to the electrical bus structure. A number of circuit breakers include a first surface and a second plug-in member disposed opposite the first surface. The second plug-in member of each of the number of circuit breakers is mated with a corresponding one of the number of first plug-in members. A plate member is removably coupled to the housing. The plate member includes a first surface and an opposite second surface. The first surface of the number of circuit breakers engages the opposite second surface of the plate member in order to maintain mating of each of the number of circuit breakers with the corresponding one of the number of first plug-in members.

Abstract: A circuit breaker assembly includes a housing, an electrical bus structure coupled to the housing, and a number of first plug-in members coupled to the electrical bus structure. A number of circuit breakers include a first surface and a second plug-in member disposed opposite the first surface. The second plug-in member of each of the number of circuit breakers is mated with a corresponding one of the number of first plug-in members. A plate member is removably coupled to the housing. The plate member includes a first surface and an opposite second surface. The first surface of the number of circuit breakers engages the opposite second surface of the plate member in order to maintain mating of each of the number of circuit breakers with the corresponding one of the number of first plug-in members.