Abstract: A method of remanufacturing a component having a heat treated hardened layer over a substrate material is disclosed. The method includes removing at least the heat treated hardened layer of the component to expose the substrate material. The method also includes providing a cladding material on the substrate material. The method further includes melting the cladding material via a laser beam to form a single layered coating with hardness greater than or substantially equal to hardness of the heat treated hardened layer, on the substrate material.

Abstract: A method of increasing oil pressure in a heavy duty truck engine lubricating system is provided. The lubricating system comprises an oil pressure regulating assembly mounted in an oil filter base and having a main spring to regulate oil pressure, and a high pressure relief valve assembly mounted in the oil filter base and having a peak clipping spring to relieve oil pressure when the pressure exceeds a specified limit. The method includes the steps of replacing the main spring with a replacement main spring having a higher spring constant and replacing the peak clipping spring with a replacement peak clipping spring having a higher spring constant. A replacement kit for increasing oil pressure is also provided.

Abstract: A fuel system for an engine is disclosed. The fuel system may have a filter, a pump, and a conduit fluidly connected between the filter and the pump. The fuel system may also have a manifold, and a valve movable to direct a first portion of a fuel flow discharged from the pump into the manifold and a remaining second portion of the fuel flow discharged from the pump into the conduit. The fuel system may additionally have a flow-disruption reducer disposed within the conduit between the filter and a discharge location of the remaining second portion of the fuel flow.

Abstract: The present disclosure, in one form, provides a process for remanufacturing a flanged cylinder liner, comprising the steps of machining a top portion of the cylinder liner to remove the cylinder liner flange, thereby creating a flange seat portion, preparing the top portion of the cylinder liner to receive a replacement cylindrical flanged sleeve collar, aligning the center axis of the cylinder liner with the center axis of the cylindrical flanged sleeve collar, placing the sleeve collar into contact with the cylinder liner such that the cylindrical flanged sleeve collar abuts with the flange seat portion and affixing the cylindrical flanged sleeve collar onto the liner.

Abstract: A method of increasing oil pressure in a heavy duty truck engine lubricating system is provided. The lubricating system comprises an oil pressure regulating assembly mounted in an oil filter base and having a main spring to regulate oil pressure, and a high pressure relief valve assembly mounted in the oil filter base and having a peak clipping spring to relieve oil pressure when the pressure exceeds a specified limit. The method includes the steps of replacing the main spring with a replacement main spring having a higher spring constant and replacing the peak clipping spring with a replacement peak clipping spring having a higher spring constant. A replacement kit for increasing oil pressure is also provided.

Abstract: A method of refurbishing a camshaft (100) having at least one defective portion (202, 206) includes removing material from the at least one defective portion (202, 206) to create a neck region (302). An alignment feature (402) is introduced in the neck region (302) according to a previous orientation of the defective portion (202, 206). A segmented blank (1008) is installed around the neck region (302) and oriented with the alignment feature (402).

Abstract: A method of refurbishing a camshaft (100) having at least one defective portion (202, 206) includes removing material from the at least one defective portion (202, 206) to create a neck region (302). An alignment feature (402) is introduced in the neck region (302) according to a previous orientation of the defective portion (202, 206). A blank (508) is installed around the neck region (302) and oriented with the alignment feature (402).

Abstract: The present disclosure, in one form, provides a process for remanufacturing a flanged cylinder liner, comprising the steps of machining a top portion of the cylinder liner to remove the cylinder liner flange, thereby creating a flange seat portion, preparing the top portion of the cylinder liner to receive a replacement cylindrical flanged sleeve collar, aligning the center axis of the cylinder liner with the center axis of the cylindrical flanged sleeve collar, placing the sleeve collar into contact with the cylinder liner such that the cylindrical flanged sleeve collar abuts with the flange seat portion and affixing the cylindrical flanged sleeve collar onto the liner.

Abstract: A fuel injector for a fuel system is disclosed. The fuel injector has a nozzle member and a needle valve member slidingly disposed with the nozzle member. The nozzle member has a tip portion, at least one orifice disposed at the tip portion, a base portion, and a female conical seating surface disposed at the base portion. The needle valve member has a tip end configured to selectively restrict fuel flow through the at least one orifice, a base end, and a male conical seating surface disposed between the tip end and the base end. The male conical seating surface is configured to engage the female conical seating surface to restrict fuel flow through the at least one orifice and has a hydraulic surface area greater than a hydraulic surface area of the base end of the needle valve member.

Abstract: A method of refurbishing a camshaft (100) having at least one defective portion (202, 206) includes removing material from the at least one defective portion (202, 206) to create a neck region (302). An alignment feature (402) is introduced in the neck region (302) according to a previous orientation of the defective portion (202, 206). A blank (508) is installed around the neck region (302) and oriented with the alignment feature (402).

Abstract: A method of refurbishing a camshaft (100) having at least one defective portion (202, 206) includes removing material from the at least one defective portion (202, 206) to create a neck region (302). An alignment feature (402) is introduced in the neck region (302) according to a previous orientation of the defective portion (202, 206). A segmented blank (1008) is installed around the neck region (302) and oriented with the alignment feature (402).

Abstract: An exhaust system for receiving exhaust gas of an engine is provided. The exhaust system comprises a cooler configured to cool at least a portion of exhaust gas, a pressure sensor configured to measure an exhaust pressure drop across the cooler, and a controller configured to determine exhaust flowrate as a function the measured pressure drop across the cooler. Also provided is a method for operating an engine. The method comprises the steps of combusting a fuel and air mixture, exhausting at least some of the combusted fuel and air mixture as exhaust gas to an exhaust system of an engine, cooling at least some of the combusted exhaust gas in a cooler, measuring pressure drop of the exhaust gas across the cooler, and determining a flowrate of the exhaust gas across the cooler as a function of pressure drop.