Abstract: A device and method are provided for interrupting power to a branch circuit and connected load. The device includes a first ground fault (GF) sensor for monitoring a first leakage current across line conductor(s) and grounding conductor of the branch, which ignores leakage current across the grounding conductor, and a second GF sensor for monitoring a second leakage current of the load from the line conductor(s), which takes into account leakage current across the grounding conductor. A processor(s) detects for a GF on the branch circuit based on the first leakage current monitored by the first GF sensor; detects for a GF at the load due to excessive leakage current based on the second leakage current and an allowable/acceptable amount of leakage current for the load; and controls an interruption of power to the branch circuit if the GF on the branch circuit or at the load is detected.

Abstract: Systems and methods for providing ground fault detection in HVAC and other types of equipment allow an appropriate or safe level of grounding conductor leakage current from the equipment while at the same time providing let-go current protection for branch circuit conductors feeding the equipment. In some embodiments, the systems and methods herein are implemented in the form of a ground fault interrupting system that is specifically designed to operate outdoors, and may be installed at the equipment outlet disconnect device typically mounted on an exterior wall near the equipment. In some embodiments, the ground fault interrupting system incorporates the outlet disconnect device therein. In either case, the ability of the ground fault interrupting system to be located outdoors near the equipment allows technicians to more easily install, access, and service the ground fault interrupting system compared to an indoor arrangement.

Abstract: A circuit breaker can include a housing configured to fit within a slot of a circuit panel and a display configured to display information. The display can include a touch zone configured to allow touch inputs, a variable image zone configured to display trip information, status information, and/or label information, and a fixed image zone configured to display fixed text that is at least partially coincident with the touch zone. Certain embodiments can include a remotely operated circuit breaker with thermal, magnetic, ground fault and arc fault protection.

Abstract: A circuit breaker can include a housing configured to fit within a slot of a circuit panel and a display configured to display information. The display can include a touch zone configured to allow touch inputs, and a variable image zone configured to display information and at least partially coincident with the touch zone. The circuit breaker can also include a logic module operatively connected to the touch zone to receive the touch inputs, and operatively connected to the variable image zone to display information thereon based on the one or more touch inputs.

Abstract: An arc fault detection system samples a high frequency signal on a power line sequentially at different frequency regions according to a frequency hopping sequence, which is repeated a number of times over a predefined period. The different frequency regions include at least one region with a carrier for power line communication on the power line and at least one region without a carrier for power line communication on the power line. The system obtains energy measurements for each frequency region based on the sampled signals, computes an energy level for each frequency region based on the measurements for each region, and assigns a binary value to each region according to the corresponding energy level. The binary value represents a presence or absence of signal content in the frequency region. The system determines a presence or absence of an arc fault based on the binary values for the frequency regions.

Abstract: An arc fault detection system samples a high frequency signal on a power line sequentially at different frequency regions according to a frequency hopping sequence, which is repeated a number of times over a predefined period. The different frequency regions include at least one region with a carrier for power line communication on the power line and at least one region without a carrier for power line communication on the power line. The system obtains energy measurements for each frequency region based on the sampled signals, computes an energy level for each frequency region based on the measurements for each region, and assigns a binary value to each region according to the corresponding energy level. The binary value represents a presence or absence of signal content in the frequency region. The system determines a presence or absence of an arc fault based on the binary values for the frequency regions.

Abstract: An arc fault detection system samples a high frequency signal on a power line sequentially at different frequency regions according to a frequency hopping sequence, which is repeated a number of times over a predefined period. The different frequency regions include at least one region with a carrier for power line communication on the power line and at least one region without a carrier for power line communication on the power line. The system obtains energy measurements for each frequency region based on the sampled signals, computes an energy level for each frequency region based on the measurements for each region, and assigns a binary value to each region according to the corresponding energy level. The binary value represents a presence or absence of signal content in the frequency region. The system determines a presence or absence of an arc fault based on the binary values for the frequency regions.

Abstract: A method of establishing, and recording, the cause of a power interruption to the load in solenoid-operated electronic miniature circuit breakers of various types without extensive digital resources is presented. In some designs of electronic miniature circuit breakers a circuit breaker trip event will change the inductance of the trip solenoid. This change will take place for an electronic trip or a mechanical trip. A record of the electronic trip signal issued to the solenoid will be present to check against and differentiate the occurrence of an electronic trip from a mechanical trip. The mechanical trip occurs without the electronics and is also indicated by the change in inductance. Thereby, the cause of the power interruption can be determined, recorded and reported.

Abstract: An arc fault detection system samples a high frequency signal on a power line sequentially at different frequency regions according to a frequency hopping sequence, which is repeated a number of times over a predefined period. The different frequency regions include at least one region with a carrier for power line communication on the power line and at least one region without a carrier for power line communication on the power line. The system obtains energy measurements for each frequency region based on the sampled signals, computes an energy level for each frequency region based on the measurements for each region, and assigns a binary value to each region according to the corresponding energy level. The binary value represents a presence or absence of signal content in the frequency region. The system determines a presence or absence of an arc fault based on the binary values for the frequency regions.

Abstract: A method of establishing, and recording, the cause of a power interruption to the load in solenoid-operated electronic miniature circuit breakers of various types without extensive digital resources is presented. In some designs of electronic miniature circuit breakers a circuit breaker trip event will change the inductance of the trip solenoid. This change will take place for an electronic trip or a mechanical trip. A record of the electronic trip signal issued to the solenoid will be present to check against and differentiate the occurrence of an electronic trip from a mechanical trip. The mechanical trip occurs without the electronics and is also indicated by the change in inductance. Thereby, the cause of the power interruption can be determined, recorded and reported.

Abstract: An indicator system for an electronic miniature circuit breaker that has tripped and therefore has no power to provide its own trip indication comprises a breaker in a tripping state and an adjacent breaker in a nontripping state, both with aligned indicator light tubes and data transmission lines or light pipes. The tripped, or tripping, breaker sends a Notice of Trip Data signal before its contacts open and its power goes out, or does so on reserve power. A neighboring breaker's transceiver receives the Notice of Trip Data signal, encodes it, and then repeats it back via an LED and indicator light tube to the tripped breaker. The trip occurrence has opened a shutter on the tripped breaker which allows it to display the repeated Notice of Trip Data signal as a visible light indication through an indicator window in its top wall.

Abstract: A communicating circuit breaker architecture with automatic load center position identification links circuit breakers having electronics for reporting a self-status signal including operating data and a position identifier. Each breaker has light pipes with optical ports at its sides for communicating with its neighbors and preferably a mechanically operated optical shunt providing an optical path through the breaker in the event of a trip. Each breaker has optical data transceivers for the light pipes which transmit self-status information through the light pipes and receive and repeat neighboring breaker status signals to its neighbors. The breakers form a network via their aligned optical ports reporting to an aggregator device in a known position of the Load Center which transmits breaker status reports outside the load center. Each breaker has a logic unit for determining its position in the load center based on the received position of a neighboring device.

Abstract: An indicator system for an electronic miniature circuit breaker that has tripped and therefore has no power to provide its own trip indication comprises a breaker in a tripping state and an adjacent breaker in a nontripping state, both with aligned indicator light tubes and data transmission lines or light pipes. The tripped, or tripping, breaker sends a Notice of Trip Data signal before its contacts open and its power goes out, or does so on reserve power. A neighboring breaker's transceiver receives the Notice of Trip Data signal, encodes it, and then repeats it back via an LED and indicator light tube to the tripped breaker. The trip occurrence has opened a shutter on the tripped breaker which allows it to display the repeated Notice of Trip Data signal as a visible light indication through an indicator window in its top wall.

Abstract: A communicating circuit breaker architecture with automatic load center position identification links circuit breakers having electronics for reporting a self-status signal including operating data and a position identifier. Each breaker has light pipes with optical ports at its sides for communicating with its neighbors and preferably a mechanically operated optical shunt providing an optical path through the breaker in the event of a trip. Each breaker has optical data transceivers for the light pipes which transmit self-status information through the light pipes and receive and repeat neighboring breaker status signals to its neighbors. The breakers form a network via their aligned optical ports reporting to an aggregator device in a known position of the Load Center which transmits breaker status reports outside the load center. Each breaker has a logic unit for determining its position in the load center based on the received position of a neighboring device.

Abstract: A circuit breaker (such as a miniature circuit breaker) that wirelessly communicates state and fault information to a main energy monitoring module. The wireless circuit breaker includes a transceiver and a power supply that harvests energy inductively from the line current conductor without the need for a connection to a neutral conductor. The wireless circuit breaker can be implemented in the same package as existing circuit breakers, eliminating the need to replace the panel when upgrading to a system that employs a main energy monitoring module. The wireless circuit breaker can also include an energy storage device for supplying power to the circuit breaker after it has tripped, allowing the circuit breaker to transmit information after a trip. The main energy monitoring module includes a processor and a gateway for evaluating and transmitting information received from the circuit breaker to other applications, such as webpages and smartphones.

Abstract: A circuit breaker (such as a miniature circuit breaker) that wirelessly communicates state and fault information to a main energy monitoring module. The wireless circuit breaker includes a transceiver and a power supply that harvests energy inductively from the line current conductor without the need for a connection to a neutral conductor. The wireless circuit breaker can be implemented in the same package as existing circuit breakers, eliminating the need to replace the panel when upgrading to a system that employs a main energy monitoring module. The wireless circuit breaker can also include an energy storage device for supplying power to the circuit breaker after it has tripped, allowing the circuit breaker to transmit information after a trip. The main energy monitoring module includes a processor and a gateway for evaluating and transmitting information received from the circuit breaker to other applications, such as webpages and smartphones.

Abstract: A fault detection system is provided for a power distribution system having at least first and second line conductors carrying AC currents that are out of phase with each other from a source to a load, and a common neutral conductor. The system includes an arcing fault current sensor comprising a coil wound on a hollow core and coupled to both of the line conductors in a manner that the electrical currents in the line conductors flow in opposite directions inside the hollow core, thus inducing in the coil an output signal that is a function of the difference of the electrical currents in the line conductors. A neutral current sensor produces an output signal representing the magnitude and phase direction of current in the neutral conductor.

Abstract: A circuit breaker capable of microcontroller-based fault detection having a backup circuit for causing the circuit to trip in response to a microcontroller fault or a failure of a regulated power supply powering the microcontroller. The circuit breaker includes an RC circuit connected to an SCR. The resistor of the RC circuit is connected between the anode and gate of the SCR, and the capacitor is connected between the gate and cathode of the SCR. The microcontroller has a first pin coupled to the RC circuit, which is initially in a high input impedance state. In the event of a microcontroller fault or power supply failure, the capacitor will charge to a voltage sufficient to activate the SCR and trip the breaker. If the microcontroller startup routine is successful, the pin is configured as an output and is pulled low, shorting out the capacitor.

Abstract: A fault detection system is provided for a power distribution system having at least first and second line conductors carrying AC currents that are out of phase with each other from a source to a load, and a common neutral conductor. The system includes an arcing fault current sensor comprising a coil wound on a hollow core and coupled to both of the line conductors in a manner that the electrical currents in the line conductors flow in opposite directions inside the hollow core, thus inducing in the coil an output signal that is a function of the difference of the electrical currents in the line conductors. A neutral current sensor produces an output signal representing the magnitude and phase direction of current in the neutral conductor.

Abstract: A method of forming a wire bond using a wire bonding machine is provided.