Patents by Inventor Paul Aimone

Paul Aimone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10510470
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: December 17, 2019
    Assignee: H.C. STARCK INC.
    Inventors: David Smathers, Paul Aimone
  • Patent number: 10400314
    Abstract: In various embodiments, a metal alloy resistant to aqueous corrosion consists essentially of or consists of niobium with additions of tungsten, molybdenum, and one or both of ruthenium and palladium.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: September 3, 2019
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, Mei Yang
  • Publication number: 20190267160
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Nb alloys or Nb—Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Application
    Filed: March 7, 2019
    Publication date: August 29, 2019
    Inventors: David B. SMATHERS, Paul AIMONE
  • Publication number: 20190032196
    Abstract: A method for making a sputtering target including steps of encapsulating and hot isostatically pressing at least one mass of metal powder (e.g., tantalum), having a particle size ranging from about 10 to about 1000 ?m, with at least about 10 percent by weight of particles having a particle size greater than about 150 ?m (for example, about 29 to about 56 percent (e.g., about 35 to about 47 percent) by weight of the particles in the at least one mass of metal powder having a particle size that is larger than 150 microns, but below about 250 ?m), for defining at least a portion of a sputtering target body, having an essentially theoretical random and substantially uniform crystallographic texture.
    Type: Application
    Filed: June 19, 2018
    Publication date: January 31, 2019
    Inventors: Patrick Hogan, Paul Aimone, Joseph Flanigan, Marcel Hagymasi, Helmut Haas
  • Publication number: 20180374612
    Abstract: In various embodiments, superconducting wires feature assemblies of clad composite filaments and/or stabilized composite filaments embedded within a wire matrix. The wires may include one or more stabilizing elements for improved mechanical properties.
    Type: Application
    Filed: July 17, 2018
    Publication date: December 27, 2018
    Inventors: Paul AIMONE, Francois-Charles DARY, David B. SMATHERS
  • Publication number: 20180315523
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Application
    Filed: April 27, 2018
    Publication date: November 1, 2018
    Inventors: David SMATHERS, Paul AIMONE
  • Patent number: 10049793
    Abstract: In various embodiments, superconducting wires feature assemblies of clad composite filaments and/or stabilized composite filaments embedded within a wire matrix. The wires may include one or more stabilizing elements for improved mechanical properties.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: August 14, 2018
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, Francois-Charles Dary, David B. Smathers
  • Patent number: 10023953
    Abstract: A method for making a sputtering target including steps of encapsulating and hot isostatically pressing at least one mass of metal powder (e.g., tantalum), having a particle size ranging from about 10 to about 1000 ?m, with at least about 10 percent by weight of particles having a particle size greater than about 150 ?m (for example, about 29 to about 56 percent (e.g., about 35 to about 47 percent) by weight of the particles in the at least one mass of metal powder having a particle size that is larger than 150 microns, but below about 250 ?m), for defining at least a portion of a sputtering target body, having an essentially theoretical random and substantially uniform crystallographic texture.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: July 17, 2018
    Assignee: H.C. STARCK INC.
    Inventors: Patrick Hogan, Paul Aimone, Joseph Flanigan, Marcel Hagymasi, Helmut Haas
  • Patent number: 9984795
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: May 29, 2018
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Paul Aimone
  • Publication number: 20180127854
    Abstract: In various embodiments, a metal alloy resistant to aqueous corrosion consists essentially of or consists of niobium with additions of tungsten, molybdenum, and one or both of ruthenium and palladium.
    Type: Application
    Filed: November 2, 2017
    Publication date: May 10, 2018
    Inventors: Paul AIMONE, Mei YANG
  • Publication number: 20180068766
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Application
    Filed: September 6, 2017
    Publication date: March 8, 2018
    Inventors: David B. SMATHERS, Paul AIMONE
  • Patent number: 9834829
    Abstract: In various embodiments, a metal alloy resistant to aqueous corrosion consists essentially of or consists of niobium with additions of tungsten, molybdenum, and one or both of ruthenium and palladium.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: December 5, 2017
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, Mei Yang
  • Publication number: 20170309375
    Abstract: In various embodiments, superconducting wires feature assemblies of clad composite filaments and/or stabilized composite filaments embedded within a wire matrix. The wires may include one or more stabilizing elements for improved mechanical properties.
    Type: Application
    Filed: July 8, 2016
    Publication date: October 26, 2017
    Inventors: Paul AIMONE, Francois-Charles DARY, David B. SMATHERS
  • Publication number: 20160096763
    Abstract: In various embodiments, refractory-metal glass melt electrodes are single-crystalline, at least within an outer layer thereof.
    Type: Application
    Filed: October 1, 2015
    Publication date: April 7, 2016
    Inventors: Paul Aimone, WenDi Liu, Maria Bozena Winnicka, Francois-Charles Dary
  • Publication number: 20150292081
    Abstract: A method for making a sputtering target including steps of encapsulating and hot isostatically pressing at least one mass of metal powder (e.g., tantalum), having a particle size ranging from about 10 to about 1000 ?m, with at least about 10 percent by weight of particles having a particle size greater than about 150 ?m (for example, about 29 to about 56 percent (e.g., about 35 to about 47 percent) by weight of the particles in the at least one mass of metal powder having a particle size that is larger than 150 microns, but below about 250 ?m), for defining at least a portion of a sputtering target body, having an essentially theoretical random and substantially uniform crystallographic texture.
    Type: Application
    Filed: April 8, 2015
    Publication date: October 15, 2015
    Inventors: Patrick Hogan, Paul Aimone, Joseph Flanigan, Marcel Hagymasi, Helmut Haas
  • Publication number: 20070044873
    Abstract: A method of making an alloy of niobium that includes: A) forming a blend comprising niobium powder and a powder of a metal selected from the group consisting of yttrium, aluminum, hafnium, titanium, zirconium, thorium, lanthanum and cerium and pressing the blend to form pressed blend; B) attaching the pressed blend to an electrode comprising niobium; C) melting the electrode and pressed blend under vacuum arc remelting conditions, such that the blend mixes with the melted electrode; D) cooling the melted electrode to form an alloy ingot; and E) applying thermo-mechanical processing steps to the alloy ingot to form a wrought product. The method provides a fully recrystallized niobium wrought product with a grain size finer that ASTM 5, that can be used to make deep drawn cups and sputtering targets.
    Type: Application
    Filed: August 31, 2005
    Publication date: March 1, 2007
    Inventor: Paul Aimone
  • Publication number: 20060086438
    Abstract: A method of making a silicon-containing alloy of niobium or tantalum that includes: A) forming a blend comprising niobium or tantalum powder and silicon powder and pressing the blend to form pressed blend; B) attaching the pressed blend to an electrode comprising niobium or tantalum; C) melting the electrode and pressed blend under vacuum arc remelting conditions, such that the blend mixes with the melted electrode; D) cooling the melted electrode to form an alloy ingot; and E) applying thermo-mechanical processing steps to the alloy ingot to form a wrought product. The method provides a fully recrystalized niobium or tantalum wrought product with a grain size finer that ASTM 5, that can be used to make deep drawn cups and sputtering targets.
    Type: Application
    Filed: October 27, 2004
    Publication date: April 27, 2006
    Inventors: Paul Aimone, Kurt Moser, Robert Dorvel, Ryan Balter
  • Publication number: 20060032735
    Abstract: Refractory metal products, such as tantalum, can be rejuvenated after metal consumption in selected zones by filling the zones with powder and simultaneously applying focused radiant energy to the powder.
    Type: Application
    Filed: January 19, 2005
    Publication date: February 16, 2006
    Inventors: Paul Aimone, Prabhat Kumar, Peter Jepson, Henning Uhlenhut, Howard Goldberg, Steven Miller
  • Publication number: 20050142021
    Abstract: A process to chemically refine and consolidate tantalum, niobium and their alloys to a fabricated product of net shape or near-net shape with higher throughput, more consistency, and lower manufacturing costs compared to prior art routes or rejuvenate damaged and deteriorated refractory metal parts. Powder metal is loaded into hoppers to be fed into laser forming/melting equipment. A suitable substrate is loaded into a laser forming/melting chamber onto which the powder will be deposited and consolidated in a point-scan process. As the powder is fed onto successive points of the surface of the substrate in linear traces, the laser is used to heat and partially melt the substrate and completely melt the powder. A combined deposition and melt beam traces the substrate surface repeatedly over a selected area to build up a dense coating of controlled microstructure in multiple layers. A fully dense deposit is built up that becomes the desired shape.
    Type: Application
    Filed: January 22, 2003
    Publication date: June 30, 2005
    Inventors: Paul Aimone, Prabhat Kumar, Peter Jepson
  • Publication number: 20050118052
    Abstract: A powder metal (P/M) mill product and the method of fabrication such product made out of low oxygen (<400 ppm) refractory metal, or alloys thereof, using oxide additive (such as MgO, SiO2, and Y2O3) for co-fabrication to achieve refractory metal grain size stabilization as required in high temperature applications. One such product is a sheet with small grain size containing oxide particles as grain size stabilizers. The product has good mechanical properties, low oxygen content in refractory metal fiber derivatives of the powder within the mill product and if is available as large pieces of sheet (lateral dimensions). The metal powder is consolidated to a sheet bar by different methods, which may weigh 50 pounds or more.
    Type: Application
    Filed: January 21, 2003
    Publication date: June 2, 2005
    Inventors: Paul Aimone, Howard Goldberg, Richard Malen, Thomas Morse, Prabhat Kumar, Henning Uhlenhut