Patents by Inventor Paul Anthony Kawka

Paul Anthony Kawka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11051992
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: July 6, 2021
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad, Paul Philip Thomas
  • Patent number: 11051991
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: July 6, 2021
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad
  • Publication number: 20200222246
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Application
    Filed: March 24, 2020
    Publication date: July 16, 2020
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad
  • Publication number: 20200222247
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Application
    Filed: March 24, 2020
    Publication date: July 16, 2020
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad, Paul Philip Thomas
  • Patent number: 10632022
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: April 28, 2020
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad
  • Patent number: 10632023
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: April 28, 2020
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad, Paul Philip Thomas
  • Patent number: 10227197
    Abstract: A method for reducing the effects of variations in an unwinding, convolutely wound roll of web material is disclosed. The method utilizes the steps of: a. selecting a reference objective relating to a downstream operation, b. choosing at least one feedback device correlated to the reference objective, c. collecting process data from the at least one feedback device at different positions within a time-varying operation cycle for at least one operation cycle at a learning speed, d. calculating an error as the difference between the collected process data from step (c) and a reference signal related to the selected reference objective, e. generating a correction signal based upon the calculated error from step (d) and, f. applying the correction signal to the actuator during a succeeding time-varying operation cycle.
    Type: Grant
    Filed: August 16, 2013
    Date of Patent: March 12, 2019
    Assignee: The Procter & Gamble Plaza
    Inventors: Jason Lee DeBruler, Paul Anthony Kawka, Andrew Price Palmer
  • Publication number: 20190060135
    Abstract: A method and apparatus for assembling an absorbent article. A converting apparatus may be used to assemble an absorbent article such that features on each component of the absorbent article are positioned with respect to features present on joining components of the absorbent article. One or more sensors are used to detect registration features based on the features of each component of the absorbent article. The sensor communicates with a controller to change the speed and position of the components to assemble the absorbent article such that features are positioned with respect to one another.
    Type: Application
    Filed: July 30, 2018
    Publication date: February 28, 2019
    Inventor: Paul Anthony Kawka
  • Publication number: 20180357756
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Application
    Filed: May 31, 2018
    Publication date: December 13, 2018
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad, Paul Philip Thomas
  • Publication number: 20180353348
    Abstract: A method for inspecting absorbent articles is provided. The inspection is performed using an inspection algorithm generated with a convolutional neural network having convolutional neural network parameters. The convolutional neural network parameters are generated by a training algorithm. Based on the inspection, characteristics of the absorbent articles, such as defects, can be identified. Absorbent articles having identified characteristics can be rejected, or other actions can be taken.
    Type: Application
    Filed: May 31, 2018
    Publication date: December 13, 2018
    Inventors: Paul Anthony Kawka, Stephen Michael Varga, Aitzaz Ahmad
  • Patent number: 10059553
    Abstract: Disclosed are examples of a system for regulating the longitudinal strain in a longitudinal member being conveyed in a machine direction. The system may include a downstream mechanism that draws the longitudinal member in a machine direction, first and second control points upstream of the downstream mechanism, and a strain control mechanism disposed between the first and second control points. The strain control mechanism may include a strain motor with a drive shaft to which a travel path extension arm is coupled, and a travel path extension guide mounted on the travel path extension arm and in contact with the longitudinal member. The system may be configured and arranged such that rotation of the drive shaft effects rotation of the travel path extension arm and of the guide, thereby altering the distance of a travel path segment of the longitudinal member between the first and second control points.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: August 28, 2018
    Assignee: The Procter & Gamble Company
    Inventors: Don Randell Greer, Joseph Allen Eckstein, Paul Anthony Kawka, Kevin Michael Smith, Terry Howard Thomas
  • Patent number: 9895271
    Abstract: Apparatus and method for applying discrete components of a first substrate to a second substrate includes a programmable servo motor having a shaft. The servo motor is programmed to rotate the shaft in a first phase and a second phase at a variable angular velocity in a single direction. The apparatus also includes a crank member connected with the shaft, a connector link connected with the crank member, and a tamper member connected with the connector link. When the shaft rotates in the first phase, the tamper member travels from a first position to a second position to displace a selected portion of the second substrate into contact with the discrete component.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: February 20, 2018
    Assignee: The Procter & Gamble Company
    Inventors: Bradley Edward Walsh, Paul Anthony Kawka, David Carlton Ordway
  • Patent number: 9763836
    Abstract: The present disclosure relates to methods and apparatuses for controlling the relative placement of advancing substrates and discrete components in diaper converting lines. The diapers may each include a chassis connected with front and back elastic belts. In controlling the relative placement of these elements during the assembly process, a controller may change the machine direction speed and/or position of certain elements and cross direction speed and/or position of other elements such as the advancing substrates and components in order to help achieve proper placement and orientation. During the assembly process, the registration features are detected, and a controller may change the machine direction speeds of the advancing elastic laminates and/or chassis and/or may change the cross directional and/or machine direction position of the advancing elastic laminates and/or chassis.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: September 19, 2017
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Uwe Schneider, Gary Dean LaVon
  • Patent number: 9636262
    Abstract: An apparatus and method for transferring a discrete substrate. A transfer apparatus may include a top plate and a bottom plate. The top plate and the bottom plate may include a first inboard supply port and a first outboard supply port and may define a passageway. The discrete substrate may enter the passageway at a first velocity and exit the passageway at a final velocity. The final velocity may be greater than the first velocity. A first inboard control valve and a first outboard control valve may be activated, and each valve may operate on a valve frequency that defines an on-period and an off-period for each cycle. Each cycle may be controlled by a controller. A visual detection device may track the discrete substrate and communicate with the controller. The discrete substrate may be adjusted as it advances in a machine direction.
    Type: Grant
    Filed: June 23, 2015
    Date of Patent: May 2, 2017
    Assignee: The Procter & Gamble Company
    Inventors: Paul Anthony Kawka, Bradley Edward Walsh
  • Publication number: 20160166442
    Abstract: Apparatus and method for applying discrete components of a first substrate to a second substrate includes a programmable servo motor having a shaft. The servo motor is programmed to rotate the shaft in a first phase and a second phase at a variable angular velocity in a single direction. The apparatus also includes a crank member connected with the shaft, a connector link connected with the crank member, and a tamper member connected with the connector link. When the shaft rotates in the first phase, the tamper member travels from a first position to a second position to displace a selected portion of the second substrate into contact with the discrete component.
    Type: Application
    Filed: February 19, 2016
    Publication date: June 16, 2016
    Inventors: Bradley Edward Walsh, Paul Anthony Kawka, David Carlton Ordway
  • Patent number: 9295588
    Abstract: An apparatus for applying discrete components of a first substrate to a second substrate includes a programmable servo motor having a shaft. The servo motor is programmed to rotate the shaft in a first phase and a second phase at a variable angular velocity in a single direction. The apparatus also includes a crank member connected with the shaft, a connector link connected with the crank member, and a tamper member connected with the connector link. When the shaft rotates in the first phase, the tamper member travels from a first position to a second position to displace a selected portion of the second substrate into contact with the discrete component.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: March 29, 2016
    Assignee: The Procter & Gamble Company
    Inventors: Bradley Edward Walsh, Paul Anthony Kawka, David Carlton Ordway
  • Publication number: 20150374556
    Abstract: An apparatus and method for transferring a discrete substrate. A transfer apparatus may include a top plate and a bottom plate. The top plate and the bottom plate may include a first inboard supply port and a first outboard supply port and may define a passageway. The discrete substrate may enter the passageway at a first velocity and exit the passageway at a final velocity. The final velocity may be greater than the first velocity. A first inboard control valve and a first outboard control valve may be activated, and each valve may operate on a valve frequency that defines an on-period and an off-period for each cycle. Each cycle may be controlled by a controller. A visual detection device may track the discrete substrate and communicate with the controller. The discrete substrate may be adjusted as it advances in a machine direction.
    Type: Application
    Filed: June 23, 2015
    Publication date: December 31, 2015
    Inventors: Paul Anthony Kawka, Bradley Edward Walsh
  • Publication number: 20150352589
    Abstract: The present disclosure involves methods and apparatuses for applying fluids onto an advancing substrate having an unconstrained caliper, Hs. The fluid application apparatus may include a slot die applicator and a substrate carrier, wherein the slot die applicator includes a slot opening, a first lip, and a second lip, the slot opening located between the first lip and the second lip. And the substrate carrier includes a base surface and a pattern element that includes a pattern surface and protrudes outward from the base surface. The substrate carrier is positioned adjacent the slot die applicator to define a minimum distance, Hg, between the pattern surface of the pattern element and the first lip and the second lip that is less than the unconstrained caliper, Hs, of the substrate. Embodiments of apparatuses may be configured to monitor; establish; maintain; and/or change the desired minimum distance, Hg, before and/or during operation.
    Type: Application
    Filed: June 1, 2015
    Publication date: December 10, 2015
    Inventors: Darrell Ian Brown, Paul Anthony Kawka
  • Patent number: 9168182
    Abstract: A first substrate advances in the first direction and a second substrate advances in the second direction. The first substrate advances onto an outer circumferential surface of a drum in a stretched state. The first substrate may be cut into discrete lengths of elastic substrate. The drum may be configured with vacuum to hold the discrete length of elastic substrate in a stretched state. The second substrate may advance in the second direction by a conveyor. The conveyor includes a roller having a curved outer surface that deforms the second substrate so as to define a curve in the first direction. A tamper apparatus intermittently displaces a deformed portion of the second substrate into contact with a discrete length of elastic substrate on the outer circumferential surface of the drum. The discrete length of elastic substrate bonds with the second substrate and is removed from the drum.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: October 27, 2015
    Assignee: The Procter & Gamble Company
    Inventors: Mark Mason Hargett, Paul Anthony Kawka, Raymond Scott Hamilton, Bradley Edward Walsh, Terry Howard Thomas, Jon Kevin McLaughlin, David Carlton Ordway
  • Patent number: 9144624
    Abstract: A method for dwelling a portion of a web is disclosed. A web can be conveyed at a first velocity by an apparatus comprising a first traversing guide and a second traversing guide operatively connected in a fixed spatial relationship. The first traversing guide and the second traversing guide can be moveable from a start position in a substantially linear path. The first traversing guide and the second traversing guide can be moved in a first direction at a second velocity equal to about one half the first velocity for a dwell time. One or more processing stations can bond the at least two layers of the web. The first traversing guide and the second traversing guide can be accelerated and decelerated in a second direction opposite the first direction until the first traversing guide and the second traversing guide are returned to the start position in a return time.
    Type: Grant
    Filed: July 14, 2014
    Date of Patent: September 29, 2015
    Assignee: The Procter & Gamble Company
    Inventors: Uwe Schneider, Paul Anthony Kawka