Abstract: A three-dimensional (3D) vacuum insulation panel (VIP) and a folding approach to create the 3D VIP from a two-dimensional (2D) VIP of non-uniform thickness for a refrigerator, a refrigerator freezer or a non-appliance, are disclosed. The folding approach includes placing a VIP main panel and a plurality of VIP wall panels on an outer film, where one or more panels are of a greater thickness than other VIP panels; placing an inner film on top of the VIP main and wall panels and sealing the films together. The inner film is longer than the outer film and this allows the films and the VIP wall panels to be folded into a finished panel, wherein the longer inner film allows for fording without causing tears or micro-cracks in the film that would adversely affect the insulation properties of the three-dimensional (3D) VIP.

Abstract: A method of making a cabinet for refrigerators and the like. The method includes forming a liner and a wrapper. The method further includes providing a vacuum insulated core that includes a filler material disposed inside a substantially impermeable envelope that is evacuated to form a vacuum inside of the envelope. The vacuum insulated core includes a first wall and a second wall extending transversely relative to the first wall. The core is adhesively secured to the wrapper, and the liner is adhesively secured to the core. The wrapper and the liner are sealed together at the peripheries thereof.

Abstract: A refrigerator includes a vacuum insulated cabinet structure having side walls that are formed from a tube that has been folded/deformed into a structure having an “O” shape with vertically enlarged front and rear openings. The interior of the tube may be filled with silica powder or other filler, and a vacuum is formed within the tube. An insulated rear panel may be utilized to close off the rear opening of the vacuum insulated cabinet structure.

Abstract: A method of fabricating a vacuum insulated refrigerator structure includes injection molding a first layer of a first polymer material. A second layer of a second polymer material is injection molded over at least a portion of the first layer, and a third layer of a third polymer material is injection molded over at least a portion of the second layer to form a first component. At least one of the layers is impervious to one or more gasses. A second component is secured to the first component to form a vacuum cavity therebetween. The vacuum cavity is filled with a porous material, and the vacuum cavity is evacuated to form a vacuum. At least one of the first and third layers includes a structural reinforcement such as a rib or screw boss of increased thickness that is formed during the injection molding process.

Abstract: A method of fabricating a refrigerator cabinet or door includes forming a wrapper and an inner liner. The method further includes forming a vacuum insulated core comprising a permeable core material that is disposed inside an impermeable envelope. A sheet of prefabricated compressible foam material is positioned between the vacuum insulated core between the inner door liner and/or the door wrapper. The prefabricated compressible foam material may be cut from a sheet of foam having substantially uniform thickness prior to fabrication of the refrigerator door. The foam compresses to accommodate differences in spacing between the vacuum insulated core and the door wrapper and/or the door liner.

Abstract: A method of making a cabinet for refrigerators and the like. The method includes forming a liner and a wrapper. The method further includes providing a vacuum insulated core that includes a filler material disposed inside a substantially impermeable envelope that is evacuated to form a vacuum inside of the envelope. The vacuum insulated core includes a first wall and a second wall extending transversely relative to the first wall. The core is adhesively secured to the wrapper, and the liner is adhesively secured to the core. The wrapper and the liner are sealed together at the peripheries thereof.

Abstract: A refrigerator includes an insulated cabinet structure and a cooling system. A door assembly includes a perimeter structure that is movably mounted to the insulated cabinet structure and an outer door that is movably mounted to the perimeter structure whereby the outer door can be moved between open and closed positions relative to the perimeter structure when the perimeter structure is in its closed position The outer door may comprise a vacuum insulated structure including porous core material disposed in a cavity of the outer door.

Abstract: A three-dimensional (3D) vacuum insulation panel (VIP) and a folding approach to create the 3D VIP from a two-dimensional (2D) VIP of non-uniform thickness for a refrigerator, a refrigerator freezer or a non-appliance, are disclosed. The folding approach includes placing a VIP main panel and a plurality of VIP wall panels on an outer film, where one or more panels are of a greater thickness than other VIP panels; placing an inner film on top of the VIP main and wall panels and sealing the films together. The inner film is longer than the outer film and this allows the films and the VIP wall panels to be folded into a finished panel, wherein the longer inner film allows for fording without causing tears or micro-cracks in the film that would adversely affect the insulation properties of the three-dimensional (3D) VIP.

Abstract: A three-dimensional (3D) vacuum insulation panel (VIP) and a folding approach to create the 3D VIP from a two-dimensional (2D) VIP of non-uniform thickness for a refrigerator, a refrigerator freezer or a non-appliance, are disclosed. The folding approach includes placing a VIP main panel and a plurality of VIP wall panels on an outer film, where one or more panels are of a greater thickness than other VIP panels; placing an inner film on top of the VIP main and wall panels and sealing the films together. The inner film is longer than the outer film and this allows the films and the VIP wall panels to be folded into a finished panel, wherein the longer inner film allows for fording without causing tears or micro-cracks in the film that would adversely affect the insulation properties of the three-dimensional (3D) VIP.

Abstract: A gas barrier for a vacuum insulated structure of a refrigerator is provided. The gas barrier includes a plastic trim breaker; a metal outer panel a metal inner panel and insulation between the outer and inner metal panels. The gas barrier for a vacuum insulated structure further includes a PVD metal coating applied to the an inside surface of the plastic trim breaker to provide a barrier layer to the plastic trim breaker, wherein the PVD coating on the inside of the plastic trim breaker contacts the inner and outer metal outer panels to prevent heat or gas from entering the insulated structure and decreasing the effectiveness of the insulation over time.

Abstract: A three-dimensional (3D) vacuum insulation panel (VIP) and a folding approach to create the 3D VIP from a two-dimensional (2D) VIP of non-uniform thickness for a refrigerator, a refrigerator freezer or a non-appliance, are disclosed. The folding approach includes placing a VIP main panel and a plurality of VIP wall panels on an outer film, where one or more panels are of a greater thickness than other VIP panels; placing an inner film on top of the VIP main and wall panels and sealing the films together. The inner film is longer than the outer film and this allows the films and the VIP wall panels to be folded into a finished panel, wherein the longer inner film allows for fording without causing tears or micro-cracks in the film that would adversely affect the insulation properties of the three-dimensional (3D) VIP.

Abstract: An adjustable connector system for use in an appliance is provided, wherein the adjustable connector system includes a channel disposed on a surface of the appliance, an access aperture defined by a surface adjacent the channel, and a utility enabled connector at least partially received in the channel, and extending from the access aperture, wherein the utility enabled connector includes an elongated member configured to at least partially extend along the channel, and extend from the access aperture, and an interface adapted to supply at least one utility to a modular appliance configured to be removably attached to one of a plurality of removable attachment locations on the appliance.

Abstract: A connection system includes a feature module that supplies various functionalities, a portable countertop stand having an upright section that selectively receives the feature module and an umbilical connecting the portable stand to an external appliance to deliver utilities to the portable countertop stand. A utility port selectively delivers at least one utility to the feature module when engaged with the upright section. A utility receiver removably engages the utility port by hand without the use of tools and selectively receives a predetermined set of utilities when the feature module engages the upright surface. A connection interface detects when the feature module is engaged with the upright section and the predetermined utility set required by the engaged feature module. After the feature module is engaged, the connection interface prompts the utility port to release the predetermined utility set to the feature module.

Abstract: A connection system includes a feature module that supplies various functionalities, a portable countertop stand having an upright section that selectively receives the feature module and an umbilical connecting the portable stand to an external appliance to deliver utilities to the portable countertop stand. A utility port selectively delivers at least one utility to the feature module when engaged with the upright section. A utility receiver removably engages the utility port by hand without the use of tools and selectively receives a predetermined set of utilities when the feature module engages the upright surface. A connection interface detects when the feature module is engaged with the upright section and the predetermined utility set required by the engaged feature module. After the feature module is engaged, the connection interface prompts the utility port to release the predetermined utility set to the feature module.

Abstract: A refrigerator includes a cabinet defining an open storage space and including a door with an exterior side and an interior side adapted to receive a modular component. The modular component includes a base removably connected to the interior side and has a first edge and a second edge. A component door is hingedly-connected to the first edge of the base and is operable between an open position and a closed position. The base and component door define a sealed compartment when the component door is in the closed position. First fasteners are disposed on the component door, and second fasteners are disposed on the base. The second fasteners engage the first fasteners to create an airtight seal between the component door and the base. A vacuum device is in communication with the sealed compartment and a heat sealer is disposed on the base or the component door.

Abstract: A refrigerator includes a cabinet having a refrigerated compartment defined therein, a motor coupled to the cabinet, and a chilling device sized to receive a food container. The chilling device is moveable between an engaged positioned in which the chilling device is spaced apart from a drive shaft of the motor and a disengaged position the chilling device is coupled to the drive shaft. The drive shaft is configured to operate the chilling device.

Abstract: A refrigerator includes a vacuum insulated cabinet structure having side walls that are formed from a tube that has been folded/deformed into a structure having an “O” shape with vertically enlarged front and rear openings. The interior of the tube may be filled with silica powder or other filler, and a vacuum is formed within the tube. An insulated rear panel may be utilized to close off the rear opening of the vacuum insulated cabinet structure.

Abstract: An adjustable connector system for use in an appliance is provided, wherein the adjustable connector system includes a channel disposed on a surface of the appliance, an access aperture defined by a surface adjacent the channel, and a utility enabled connector at least partially received in the channel, and extending from the access aperture, wherein the utility enabled connector includes an elongated member configured to at least partially extend along the channel, and extend from the access aperture, and an interface adapted to supply at least one utility to a modular appliance configured to be removably attached to one of a plurality of removable attachment locations on the appliance.

Abstract: A refrigerator includes a vacuum insulated cabinet structure having side walls that are formed from a tube that has been folded/deformed into a structure having an “O” shape with vertically enlarged front and rear openings. The interior of the tube may be filled with silica powder or other filler, and a vacuum is formed within the tube. An insulated rear panel may be utilized to close off the rear opening of the vacuum insulated cabinet structure.

Abstract: An adjustable connector system for use in an appliance is provided, wherein the adjustable connector system includes a channel disposed on a surface of the appliance, an access aperture defined by a surface adjacent the channel, and a utility enabled connector at least partially received in the channel, and extending from the access aperture, wherein the utility enabled connector includes an elongated member configured to at least partially extend along the channel, and extend from the access aperture, and an interface adapted to supply at least one utility to a modular appliance configured to be removably attached to one of a plurality of removable attachment locations on the appliance.