Abstract: An improved method and apparatus permits the insertion and removal of an electronic monitoring device from a tire, while securing the electronic monitoring device to the tire so that stress, strain, impact, cyclic fatigue and vibration are minimized. After a rubber patch is vulcanized, the patch is permanently assembled to the innerliner of a vulcanized tire by affixing it to the tire innerliner. An electronic monitoring device, after having been encapsulated in a suitable rigid potting material to form a rigid tag, is fitted with a power source to form a tag assembly in a shape which allows for insertion into a cavity in the patch. The tag is carefully inserted into the cavity housing. The tag assembly is locked into place within the cavity using a suitable removable locking device.

Abstract: An improved method and apparatus permits the insertion and removal of an electronic monitoring device from a tire, while securing the electronic monitoring device to the tire so that stress, strain, impact, cyclic fatigue and vibration are minimized. After a rubber patch is vulcanized, the patch is permanently assembled to the innerliner of a vulcanized tire by affixing it to the tire innerliner. An electronic monitoring device, after having been encapsulated in a suitable rigid potting material to form a rigid tag, is fitted with a power source to form a tag assembly in a shape which allows for insertion into a cavity in the patch. The tag is carefully inserted into the cavity housing. The tag assembly is locked into place within the cavity using a suitable removable locking device.

Abstract: A method and apparatus for connecting an electronic monitoring device to a pneumatic tire includes mounting the monitoring package of the monitoring device within the body of the tire or the body of a patch and subsequently connecting the power source to the monitoring package through electrical coupling. The method allows the monitoring package to be cured within the tire or the patch at relatively high temperatures while protecting the sensitive power source from the high temperatures. The use of electrical coupling to achieve the power transfer prevents the material surrounding the monitoring package from being pierced by an element that would form the direct electrical connection. The method allows the monitoring package and its antenna to be positioned in a variety of positions on or within the pneumatic tire.

Abstract: A monitoring assembly for a pneumatic tire includes an electronic monitoring device having at least one sensor disposed in a protective body. The monitoring assembly is configured to float on a variety of liquids that are typically disposed within a tire. The protective body is liquid-tight and includes an encapsulation layer that encapsulates the substrate and sensors, a cushion, and a skin on the outside of the cushion. The protective body is substantially spherical allowing the assembly to roll about the inside of a tire without being permanently connected to the tire. The monitoring assembly is simply placed in a tire before the tire is mounted on a vehicle rim and allowed to move about loosely in the tire chamber when the tire is in use.

Abstract: A monitoring assembly for a pneumatic tire includes an electronic monitoring device having at least one sensor disposed in a protective body. The monitoring assembly may be configured to float on a variety of liquids that are typically disposed within a tire. The body includes a device that predictably orients the monitoring assembly when the assembly is floating in the liquid. The monitoring assembly is simply placed in a tire before the tire is mounted on a vehicle rim and allowed to move about loosely in the tire chamber when the tire is in use.

Abstract: An attachment between a monitoring device and an innerliner of a tire includes the use of an epoxy adhesive that bonds the monitoring device directly to the inner surface of the innerliner of the tire. The innerliner is first roughened in a manner that provides a roughened portion of the innerliner without removing the entire thickness of the innerliner. The entire thickness of the innerliner is not removed because the innerliner is preferably more than {fraction (1/16)} of an inch thick. The thickness of the innerliner allows the rigid cured epoxy to bond the monitoring device to the inner surface of the innerliner while allowing the innerliner to flex with the tire so as to not break the seal between the rigid epoxy and the innerliner. The monitoring device is preferably located at a low flex area of the tire to help avoid the problem of the innerliner flexing.

Abstract: A tire tag protector is used to cover a tire tag on the inside of a pneumatic tire during a high-voltage, non-destructive test procedure. The tire tag protector includes a layer of dielectric and is configured to fit completely over the tire tag inside a pneumatic tire, the tire tag protector may also include a layer of conductive material. The tire tag protector is temporarily attached to the tire by an adhesive or by prongs that engage the tire tag. The tire tag protector prevents the high-voltage electrode used in the test procedure from snagging on the tire tag and prevents the sensitive electronic equipment of the tire tag from being damaged by the high-voltage test environment.

Abstract: An attachment between a monitoring device and an innerliner of a tire includes the use of an epoxy adhesive that bonds the monitoring device directly to the inner surface of the innerliner of the tire. The innerliner is first roughened in a manner that provides a roughened portion of the innerliner without removing the entire thickness of the innerliner. The entire thickness of the innerliner is not removed because the innerliner is preferably more than {fraction (1/16)} of an inch thick. The thickness of the innerliner allows the rigid cured epoxy to bond the monitoring device to the inner surface of the innerliner while allowing the innerliner to flex with the tire so as to not break the seal between the rigid epoxy and the innerliner. The monitoring device is preferably located at a low flex area of the tire to help avoid the problem of the innerliner flexing.

Abstract: A method for preparing an innerliner of a pneumatic tire and adhering an electronic monitoring device to the innerliner includes the step of providing a patch having a cover and a layer of uncured rubber. The patch is placed at a selected area of the innerliner of a green tire before the green tire is cured. At least a portion of the patch is removed after the tire is cured to provide a prepared area at the selected area of the tire. The electronic monitoring device is then adhered to the prepared area.

Abstract: A monitoring device and patch combination used to monitor the conditions of a pneumatic tire having an innerliner includes a monitoring device and a patch. The monitoring device includes at least one sensing element that is adapted to sense a condition of the pneumatic tire. The monitoring device also includes a first electrical pad connected to the sensing element. The monitoring device and first electrical pad are preferably encapsulated in an encapsulation material. The patch is adapted to carry the monitoring device and mount the monitoring device on the innerliner of the tire. An antenna is embedded within the patch and a second electrical pad is connected to the antenna. The monitoring device is disposed on the patch in a manner such that the first and second electrical pads are aligned to provide electrical coupling between the pads. The antenna is in communication with the sensing element through the electrical coupling between the pads.

Abstract: A method and apparatus for connecting an electronic monitoring device to a pneumatic tire includes the steps of providing a green tire and attaching the electronic monitoring package to an anchoring patch. The anchoring patch having the electronic monitoring package is then mounted to the green tire and cured during the green tire cure process. A battery is then provided and a direct electrical connection between the electronic monitoring package and battery is then formed by plugging the battery into the electronic monitoring package. The electronic monitoring package may also be mounted in the green tire itself and cured with the green tire. The battery is connected to the electronic monitoring package after the cure process.

Abstract: A monitoring assembly for a pneumatic tire includes an electronic monitoring device having at least one sensor disposed in a protective body. The protective body includes an encapsulation layer that encapsulates the substrate and sensors, a cushion, and a skin on the outside of the cushion. The protective body is substantially spherical allowing the assembly to roll about the inside of a tire without being permanently connected to the tire. A breathing tube through the protective body is provided so that a pressure sensor can sense the pressure within the pneumatic tire. The breathing tube may be filled with a transfer gel to prevent the breathing tube from being clogged. The monitoring assembly may further include wings that help position the monitoring assembly within the tire. The antenna of the monitoring device may be disposed within one of the wings.

Abstract: An improved method and apparatus permits the insertion and removal of an electronic monitoring device from a tire, while securing the electronic monitoring device to the tire so that stress, strain, impact, cyclic fatigue and vibration are minimized. After a rubber patch is vulcanized, the patch is permanently assembled to the inner liner of a vulcanized tire by affixing it to the tire inner liner. An electronic monitoring device, after having been encapsulated in a suitable rigid potting material to form a rigid tag, is fitted with a power source to form a tag assembly in a shape which allows for insertion into a cavity in the patch. The tag is carefully inserted into the cavity housing. The tag assembly is locked into place within the cavity using a suitable removable locking means.

Abstract: A method for monitoring various engineering conditions of a pneumatic tire such a temperature, pressure, tire rotation and other operating conditions of the tire. A tire tag is mounted on the interior of the tire within the pressurizable cavity and contains the stored data and sensors for detecting certain conditions within the cavity. A separate transponding device is mounted on the tire rim. The tire tag contains a battery, an antenna and stored data pertaining to the tire. The transponding device uses electronic circuitry which collects data from the tire tag. The tire tag is actuated by transmitted radio frequency waves from the transponding device, which data is retransmitted by the transponding device to the remote location by an antenna which extends from the transponding device through the rim to a location externally of the tire.

Abstract: A method and apparatus for bonding an active tag to a patch and assembling the patch to a tire is set forth. A patch assembly and a method for securing an electronic monitoring device having electronic and mechanical components for monitoring at least one engineering condition within a tire, comprising an rigid tag assembly encapsulating the electronic monitoring device, bonded to a vulcanized rubber patch which is secured to the inner cavity of a tire utilizing a layer of dual cure bonding rubber.

Abstract: A method and apparatus for generating various tire profiles. A linear-linear-rotary table carries a non-contacting probe that sequentially scans the entire outer surface of a tire. The non-contacting probe collects measurement data which is transferred to a processor to generate an average cross-sectional tire profile or a high definition cross-sectional tire profile of the tire being measured. The processor, in conjunction with the non-contacting probe, provides an automatic ranging feature which eliminates the need to manually adjust the non-contacting probe prior to the collection of measurement data.

Abstract: An apparatus and method uses a pair of transducers, such as lasers, mounted on the tire/wheel assembly of a mowing vehicle for measuring the actual angles of camber experienced by the vehicle tire as the vehicle moves along an actual road surface. The pair of lasers are mounted in a predetermined horizontal spaced relationship on a bracket mounted on and extending perpendicularly outwardly from a non-rotating hub mounted on the tire/wheel assembly. The reflected laser beams from the pair of lasers are continually measured as the vehicle moves along the road surface. The reflected beams determine the change in spacings of the two lasers above the road surface from which can be calculated the angles of camber continuously imparted on the tire/wheel assembly. This data is collected and stored in a computer located in the vehicle and captures the tire's operating camber angles with respect to an actual road surface when used on a particular vehicle.

Abstract: A method and apparatus for video imaging of a tire ground contact patch or tire footprint is presented. A digitized image of the footprint is generated as an array of pixels. Each pixel is attributed a binary value of one or zero, to present a two-valued image. Contact areas within the image are attributed a first value, while void or noncontact areas are attributed a second value. The image is then dilated and eroded in an appropriate sequence to eliminate all white pixels from the image and to eliminate surface anomalies or the like which are not of interest in the tire analysis. An image of the footprint, accurate in size and dimensions, is thereby generated and, from such footprint, total area, contact area, and void area can be determined, as well as measurements of width, center line length, and other desired lengths at various lateral width locations. This data may be used to analyze the tire construction, operation, noise generation, and performance.