Abstract: A pallet top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. Each support block includes an inner wall surrounding an interior opening, an outer wall surrounding the inner wall, and a plurality of ribs extending between the inner and outer walls. First and second upper tabs extend outwards from upper surfaces of the inner wall, with each upper tab comprising an angled contact surface for engaging the top deck. The angled contact surfaces of the first and second upper tabs are oriented in a first direction. First and second lower tabs extend outwards from lower surfaces of the ribs, with each tab comprising an angled contact surface for engaging the bottom deck. The angled contact surfaces of the first and second lower tabs are oriented in a second direction that is orthogonal to the first direction.

Abstract: A pallet top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. Each support block includes an inner wall surrounding an interior opening, an outer wall surrounding the inner wall, and a plurality of ribs extending between the inner and outer walls. First and second upper tabs extend outwards from upper surfaces of the inner wall, with each upper tab comprising an angled contact surface for engaging the top deck. The angled contact surfaces of the first and second upper tabs are oriented in a first direction. First and second lower tabs extend outwards from lower surfaces of the ribs, with each tab comprising an angled contact surface for engaging the bottom deck. The angled contact surfaces of the first and second lower tabs are oriented in a second direction that is orthogonal to the first direction.

Abstract: A pallet top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. Each support block includes an inner wall surrounding an interior opening, an outer wall surrounding the inner wall, and a plurality of ribs extending between the inner and outer walls. First and second upper tabs extend outwards from upper surfaces of the inner wall, with each upper tab comprising an angled contact surface for engaging the top deck. The angled contact surfaces of the first and second upper tabs are oriented in a first direction. First and second lower tabs extend outwards from lower surfaces of the ribs, with each tab comprising an angled contact surface for engaging the bottom deck. The angled contact surfaces of the first and second lower tabs are oriented in a second direction that is orthogonal to the first direction.

Abstract: A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming an opening therebetween for receiving a lifting member. The top deck includes at least one deck scoop area on an underside thereof. A thickness of the top deck is reduced in the at least one deck scoop area to reduce influence of top deck deflection on ability of the lifting member to pass through the opening between the top and bottom decks.

Abstract: A pallet top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. Each support block includes an inner wall surrounding an interior opening, an outer wall surrounding the inner wall, and a plurality of ribs extending between the inner and outer walls. A first plurality of upper tabs extend outwards from upper surfaces of the inner wall and the plurality of ribs, with each tab comprising an angled contact surface for engaging top deck tab openings in an underside of the top deck. A second plurality of upper tabs extend outwards from the upper surfaces of the inner wall and the plurality of ribs, with each tab comprising an angled contact surface for engaging the top deck tab openings. The angled contact surfaces of the first and second plurality of upper tabs face away from each other.

Abstract: A pallet includes a top deck that includes a product support surface and an opposing underside, and with the product support surface including a pair of pallet support leg receiving areas. A pair of pallet support legs is on the underside of the top deck and aligned with the pallet support leg receiving areas. Each pallet support leg including a center leg section having a first end adjacent the underside of the top deck and a second end opposite the first end, and a pair of leg extensions extending outwards from the second end of the center leg section. An underside of the center leg section and the pair of leg extensions are configured to engage one of the pallet support leg receiving areas of an identical pallet when stacked thereon.

Abstract: A reconfigurable pallet/dolly platform includes a top deck that includes a product support surface and an opposing underside. The underside includes pallet support leg attachment areas for receiving pallet support legs when configured as a pallet, and dolly wheel attachment areas for receiving dolly wheels when configured as a dolly. The product support surface includes pallet support leg receiving areas aligned with the pallet support leg attachment areas and configured to engage the pallet support legs from an identical platform stacked thereon when configured as a pallet. The product support surface also includes dolly wheel receiving areas aligned with the dolly wheel wells and configured to engage the dolly wheels from an identical platform stacked thereon when configured as a dolly. Each dolly wheel receiving area partially overlaps with one of the pallet support leg receiving areas.

Abstract: A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming an opening therebetween for receiving a lifting member. The top deck includes at least one deck scoop area on an underside thereof. A thickness of the top deck is reduced in the at least one deck scoop area to reduce influence of top deck deflection on ability of the lifting member to pass through the opening between the top and bottom decks.

Abstract: A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming an opening therebetween for receiving a lifting member. The top deck includes at least one deck scoop area on an underside thereof. A thickness of the top deck is reduced in the at least one deck scoop area to reduce influence of top deck deflection on ability of the lifting member to pass through the opening between the top and bottom decks.

Abstract: A pallet includes a top deck having an upper surface and an opposing lower surface. The top deck includes grommet openings extending therethrough, and grommets are inserted into the grommet openings. Each grommet includes an upper section having an outer exposed surface extending above the upper surface of the top deck, and at least one lower section having an outer exposed surface extending below the lower surface of the top deck.

Abstract: A method for operating a pallet positioning station for positioning a pallet to be impacted by a pallet impact station is provided. The pallet positioning station includes a pallet push arm assembly adjacent the pallet impact station. The pallet push arm assembly includes a pallet push arm movable between a retracted position and a pallet positioning position. The method includes moving the pallet push arm to the retracted position to receive the pallet for positioning, and moving the pallet push arm to the pallet positioning position to position the pallet towards the pallet impact station for impact.

Abstract: A pallet positioning station for positioning a pallet to be impacted by a pallet impact station includes a pallet push arm assembly adjacent the pallet impact station. The pallet push arm assembly includes a pallet push arm movable between a retracted position and a pallet positioning position. A controller is configured to move the pallet push arm to the retracted positions to receive the pallet for positioning, and move the pallet push arm to the pallet positioning position to position the pallet towards the pallet impact station for impact.

Abstract: A pallet impact station includes a frame, at least one pendulum swing arm rotatably coupled to the frame, a carriage assembly carried by the at least one pendulum swing arm for impacting a pallet, and a latching mechanism extending between the frame and the at least one pendulum swing arm. The latching mechanism disengages the at least one pendulum swing arm at a raised position so that the carriage assembly impacts the pallet. A controller operates the latching mechanism to disengage the at least one pendulum swing arm.

Abstract: A method for operating a pallet positioning station for positioning a pallet to be impacted by a pallet impact station is provided. The pallet positioning station includes a frame adjacent the pallet impact station, a pallet lift assembly carried by the frame that includes a lift grate moveable between a retracted position and an extended position, and a pallet push arm assembly carried by the frame that includes a pallet push arm movable between a retracted position and a pallet positioning position. The method includes moving the pallet push arm and the lift grate to the retracted positions to receive the pallet for positioning, moving the lift grate to the extended position when the pallet is to be positioned for impact by the pallet impact station, and moving the pallet push arm to the pallet positioning position to position the pallet towards the pallet impact station until the pallet is aligned with an impact reference plane.

Abstract: A pallet positioning station for positioning a pallet to be impacted by a pallet impact station includes a frame, and a pallet lift assembly carried by the frame. The pallet lift assembly includes a lift grate moveable between a retracted position and an extended position. A pallet push arm assembly is carried by the frame and includes a pallet push arm movable between a retracted position and a pallet positioning position. A controller is configured to move the pallet push arm and the lift grate to the retracted positions to receive the pallet for positioning, and move the lift grate to the extended position when the pallet is to be positioned for impact by the pallet impact station. The controller is further configured to move the pallet push arm to the pallet positioning position to move the pallet towards the pallet impact station until the pallet is aligned with an impact reference plane.

Abstract: A pallet includes a top deck having an upper surface and an opposing lower surface. The top deck includes grommet openings extending therethrough, and grommets are inserted into the grommet openings. Each grommet includes an upper section having an outer exposed surface extending above the upper surface of the top deck, and at least one lower section having an outer exposed surface extending below the lower surface of the top deck.

Abstract: A reconfigurable pallet/dolly platform includes a top deck that includes a product support surface and an opposing underside. The underside includes pallet support leg attachment areas for receiving pallet support legs when configured as a pallet, and dolly wheel attachment areas for receiving dolly wheels when configured as a dolly. The product support surface includes pallet support leg receiving areas aligned with the pallet support leg attachment areas and configured to engage the pallet support legs from an identical platform stacked thereon when configured as a pallet. The product support surface also includes dolly wheel receiving areas aligned with the dolly wheel wells and configured to engage the dolly wheels from an identical platform stacked thereon when configured as a dolly. Each dolly wheel receiving area partially overlaps with one of the pallet support leg receiving areas.

Abstract: A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. The top deck has grommet openings extending therethrough, with each grommet opening including a recessed shelf. Grommets are inserted into respective grommet openings. Each grommet includes an upper section comprising a lower lip resting on the recessed shelf, and an outer exposed surface of the upper section extending in height above the top deck. At least one mid-section is adjacent the lower lip and extends from the upper section to an underside of the top deck. At least one lower section extends from the at least one mid-section, and includes a pair of spaced apart lips resting on the underside of the top deck. An outer exposed surface of the at least one lower section extends in height below the underside of the top deck.

Abstract: A pallet top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. Each support block includes an inner wall surrounding an interior opening, an outer wall surrounding the inner wall, and a plurality of ribs extending between the inner and outer walls. A first plurality of upper tabs extend outwards from upper surfaces of the inner wall and the plurality of ribs, with each tab comprising an angled contact surface for engaging top deck tab openings in an underside of the top deck. A second plurality of upper tabs extend outwards from the upper surfaces of the inner wall and the plurality of ribs, with each tab comprising an angled contact surface for engaging the top deck tab openings. The angled contact surfaces of the first and second plurality of upper tabs face away from each other.

Abstract: A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks. The top deck has grommet openings extending therethrough, with each grommet opening including a recessed shelf. Grommets are inserted into respective grommet openings. Each grommet includes an upper section comprising a lower lip resting on the recessed shelf, and an outer exposed surface of the upper section extending in height above the top deck. At least one mid-section is adjacent the lower lip and extends from the upper section to an underside of the top deck. At least one lower section extends from the at least one mid-section, and includes a pair of spaced apart lips resting on the underside of the top deck. An outer exposed surface of the at least one lower section extends in height below the underside of the top deck.