Patents by Inventor Paul C. Lemaire

Paul C. Lemaire has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240030062
    Abstract: Methods and apparatuses for an integration scheme for forming a fully aligned via using selective deposition of graphene on metal surfaces and selective deposition of an inhibitor layer on exposed barrier surfaces prior to depositing dielectric material are provided.
    Type: Application
    Filed: April 15, 2022
    Publication date: January 25, 2024
    Inventors: Dennis M. Hausmann, Pankaj Ghanshyam Ramnani, Kashish Sharma, Paul C. Lemaire, Arpan Pravin Mahorowala
  • Publication number: 20230386831
    Abstract: The present disclosure relates to methods and apparatuses for selective deposition on a surface. In particular, a silicon-containing inhibitor can be used to selectively bind to a first region, thus inhibiting deposition of a material on that first region.
    Type: Application
    Filed: September 23, 2021
    Publication date: November 30, 2023
    Inventors: Kashish SHARMA, Paul C. LEMAIRE, Dennis M. HAUSMANN
  • Publication number: 20220319854
    Abstract: Methods and apparatuses for selective deposition of metal oxides on metal surfaces relative to dielectric surfaces are provided. Selective deposition is achieved by exposing metal and dielectric surfaces to a blocking reagent capable of forming a hydrolyzable bond with metal while forming a non-hydrolyzable bond with the dielectric, and dipping the surfaces in water to cleave the hydrolyzable bond and leave a blocked surface on the dielectric surface, followed by depositing metal oxide selectively on the metal surface relative to the dielectric surface. Blocking reagents are deposited by wet or dry techniques and may include an alkylaminosilane or alkylchlorosilane as examples.
    Type: Application
    Filed: June 21, 2022
    Publication date: October 6, 2022
    Inventors: Dennis M. HAUSMANN, Paul C. LEMAIRE
  • Patent number: 11404275
    Abstract: Methods and apparatuses for selective deposition of metal oxides on metal surfaces relative to dielectric surfaces are provided. Selective deposition is achieved by exposing metal and dielectric surfaces to a blocking reagent capable of forming a hydrolyzable bond with metal while forming a non hydrolyzable bond with the dielectric, and dipping the surfaces in water to cleave the hydrolyzable bond and leave a blocked surface on the dielectric surface, followed by depositing metal oxide selectively on the metal surface relative to the dielectric surface. Blocking reagents are deposited by wet or dry techniques and may include an alkylaminosilane or alkylchlorosilane as examples.
    Type: Grant
    Filed: March 1, 2019
    Date of Patent: August 2, 2022
    Assignee: Lam Research Corporation
    Inventors: Dennis M. Hausmann, Paul C. Lemaire
  • Patent number: 11107683
    Abstract: Methods and apparatuses for selectively growing metal-containing hard masks are provided herein. Methods include providing a substrate having a pattern of spaced apart features, each feature having a top horizontal surface, filling spaces between the spaced apart features with carbon-containing material to form a planar surface having the top horizontal surfaces of the features and carbon-containing material, selectively depositing a metal-containing hard mask on the top horizontal surfaces of the features relative to the carbon-containing material, and selectively removing the carbon-containing material relative to the metal-containing hard mask and features.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: August 31, 2021
    Assignee: Lam Research Corporation
    Inventors: David Charles Smith, Jon Henri, Dennis M. Hausmann, Paul C. Lemaire
  • Publication number: 20210005460
    Abstract: Methods and apparatuses for selective deposition of metal oxides on metal surfaces relative to dielectric surfaces are provided. Selective deposition is achieved by exposing metal and dielectric surfaces to a blocking reagent capable of forming a hydrolyzable bond with metal while forming a non hydrolyzable bond with the dielectric, and dipping the surfaces in water to cleave the hydrolyzable bond and leave a blocked surface on the dielectric surface, followed by depositing metal oxide selectively on the metal surface relative to the dielectric surface. Blocking reagents are deposited by wet or dry techniques and may include an alkylaminosilane or alkylchlorosilane as examples.
    Type: Application
    Filed: March 1, 2019
    Publication date: January 7, 2021
    Inventors: Dennis M. Hausmann, Paul C. Lemaire
  • Publication number: 20200227260
    Abstract: Methods and apparatuses for selectively growing metal-containing hard masks are provided herein. Methods include providing a substrate having a pattern of spaced apart features, each feature having a top horizontal surface, filling spaces between the spaced apart features with carbon-containing material to form a planar surface having the top horizontal surfaces of the features and carbon-containing material, selectively depositing a metal-containing hard mask on the top horizontal surfaces of the features relative to the carbon-containing material, and selectively removing the carbon-containing material relative to the metal-containing hard mask and features.
    Type: Application
    Filed: March 30, 2020
    Publication date: July 16, 2020
    Inventors: David Charles Smith, Jon Henri, Dennis M. Hausmann, Paul C. Lemaire
  • Patent number: 10662526
    Abstract: A method is provided, including the following operations: simultaneously applying an organosilyl chloride inhibitor and a Lewis base to a surface of a substrate, the organosilyl chloride inhibitor being configured to adsorb onto dielectric regions of the surface of the substrate; performing a plurality of cycles of an ALD process to deposit a metal oxide onto the surface of the substrate; wherein the applying of the organosilyl chloride inhibitor and the Lewis base prevents the ALD process from depositing the metal oxide onto the dielectric regions of the surface of the substrate.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: May 26, 2020
    Assignee: Lam Research Corporation
    Inventors: Dennis Hausmann, Alexander R. Fox, Paul C. Lemaire, David Charles Smith
  • Patent number: 10643846
    Abstract: Methods and apparatuses for selectively growing metal-containing hard masks are provided herein. Methods include providing a substrate having a pattern of spaced apart features, each feature having a top horizontal surface, filling spaces between the spaced apart features with carbon-containing material to form a planar surface having the top horizontal surfaces of the features and carbon-containing material, selectively depositing a metal-containing hard mask on the top horizontal surfaces of the features relative to the carbon-containing material, and selectively removing the carbon-containing material relative to the metal-containing hard mask and features.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: May 5, 2020
    Assignee: Lam Research Corporation
    Inventors: David Charles Smith, Jon Henri, Dennis M. Hausmann, Paul C. Lemaire
  • Patent number: 10643889
    Abstract: A method of improving selectivity of a metal in a selective deposition process. A pre-treatment process for the metal modifies the metal surface, and includes first reducing the metal to remove organic contamination from the metal followed by oxidation of the metal to allow a monolayer of a metal oxide to grow on the surface. This modification of the metal allows inhibitor molecules to adsorb on the metal oxide monolayer to improve selectivity.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: May 5, 2020
    Assignee: Lam Rasearch Corporation
    Inventors: Dennis Hausmann, Elham Mohimi, Pengyi Zhang, Paul C. Lemaire, Kashish Sharma, Alexander R. Fox, Nagraj Shankar, Kapu Sirish Reddy, David Charles Smith
  • Publication number: 20200102650
    Abstract: A method is provided, including the following operations: simultaneously applying an organosilyl chloride inhibitor and a Lewis base to a surface of a substrate, the organosilyl chloride inhibitor being configured to adsorb onto dielectric regions of the surface of the substrate; performing a plurality of cycles of an ALD process to deposit a metal oxide onto the surface of the substrate; wherein the applying of the organosilyl chloride inhibitor and the Lewis base prevents the ALD process from depositing the metal oxide onto the dielectric regions of the surface of the substrate.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 2, 2020
    Inventors: Dennis Hausmann, Alexander R. Fox, Paul C. Lemaire, David Charles Smith
  • Publication number: 20200043776
    Abstract: A method of improving selectivity of a metal in a selective deposition process. A pre-treatment process for the metal modifies the metal surface, and includes first reducing the metal to remove organic contamination from the metal followed by oxidation of the metal to allow a monolayer of a metal oxide to grow on the surface. This modification of the metal allows inhibitor molecules to adsorb on the metal oxide monolayer to improve selectivity.
    Type: Application
    Filed: August 6, 2018
    Publication date: February 6, 2020
    Inventors: Dennis HAUSMANN, Elham MOHIMI, Pengyi ZHANG, Paul C. LEMAIRE, Kashish SHARMA, Alexander R. FOX, Nagraj SHANKAR, Kapu Sirish REDDY, David Charles SMITH
  • Publication number: 20200006073
    Abstract: Methods and apparatuses for selectively growing metal-containing hard masks are provided herein. Methods include providing a substrate having a pattern of spaced apart features, each feature having a top horizontal surface, filling spaces between the spaced apart features with carbon-containing material to form a planar surface having the top horizontal surfaces of the features and carbon-containing material, selectively depositing a metal-containing hard mask on the top horizontal surfaces of the features relative to the carbon-containing material, and selectively removing the carbon-containing material relative to the metal-containing hard mask and features.
    Type: Application
    Filed: June 28, 2018
    Publication date: January 2, 2020
    Inventors: David Charles Smith, Jon Henri, Dennis M. Hausmann, Paul C. Lemaire