Abstract: A lightweight, reinforced composite structural element is disclosed, which includes a hollow housing, interior reinforcement, a filling of polyurethane foam, and a substantially uniform outer coating of a high-solid protective coating. The reinforced composite structural element can be used as a railroad tie and for other construction uses. The structural element is formed with a housing having end caps or ends sealed by flaps that are connected with and bendable from the housing material to create a sealed container with openings for injection of the foam into cavities of the housing formed by the interior reinforcement.

Abstract: A lightweight, reinforced composite structural element is disclosed, which includes a hollow housing, interior reinforcement, a filling of polyurethane foam, and a substantially uniform outer coating of a high-solid protective coating. The reinforced composite structural element can be used as a railroad tie and for other construction uses. The structural element is formed with a housing having end caps or ends sealed by flaps that are connected with and bendable from the housing material to create a sealed container with openings for injection of the foam into cavities of the housing formed by the interior reinforcement.

Abstract: A pipe joint sealer for providing a watertight joint in metal pipe, cast concrete pipe, plastic pipe and the like is disclosed. The pipe joint sealer prevents fine dirt and sand from entering the pipe through the joint. The pipe joint sealer is comprised of an absorbent material such as low density, open cell, resilient foam which is saturated with a quantity of water reactive urethane prepolymer. The urethane prepolymer saturated foam is sandwiched between two layers of a geotextile fabric such as polypropylene which permit moisture to come into contact with the urethane prepolymer saturated foam. Moisture causes the urethane prepolymer saturated foam to expand and thereby form a dynamic watertight seal. Drying of the urethane prepolymer saturated foam causes it to shrink back toward its original volume. Thereafter, the pipe joint sealer of the present invention forms a new watertight seal each time it is wetted.

Abstract: A formed panel having a relatively thin headlap underlay portion and a relatively thick exposure overlay portion with water control channels and built-in assembly guides.