Abstract: A media handling system includes a platform, a bin supporting the platform below and for undergoing movement toward and away from a sheet feeding position, a first motion transmitting assembly coupled between the platform and bin and tailored to counterbalance the weight of the platform and any stack such that as the weight decreases the platform is lifted toward the sheet feeding position to maintain the stack top below a lower limit position thereof, a control mechanism to sense the position of the stack top relative to a given range between the lower limit position to an upper home position, and a second motion transmitting assembly drivingly coupled to the platform via the first motion transmitting assembly and responsive to the control mechanism sensing to cause the first motion transmitting assembly to further lift the platform to and maintain the stack top position within the given range.

Abstract: A method implemented by a processor of a printer for reducing consumables usage based on job size includes entering different settings for an n-up printing mode in the printer based on job size such that a job size of one page will be printed 1-up, or on a full page, by the printer, a job size of two and three pages will be printed 2-up, or on a half page, by the printer, and a job size of four pages will printed 4-up, or on a quarter page, by the printer and/or entering a threshold setting for a duplex printing mode in the printer based on job size such that a job size below the threshold will be printed in a simplex mode whereas job size at or above the threshold will be printed in a duplex mode. The method also includes enabling user selection of n-up setting or threshold setting for jobs of predetermined size.

Abstract: A system for delivering desired magnitudes of AC power to a load. A three-cycle power mode includes a 1st and 3rd cycle in which either no AC power, or full power, is delivered to the load, and a 2nd cycle in which an AC switch is triggered at a desired phase angle to deliver the desired increments of AC power during the 2nd cycle. AC power is delivered in each cycle in a manner to provide a net zero DC offset in the AC current delivered to the load. A two-cycle mode can be achieved by using the 1st and 2nd cycle, or by using the 2nd and 3rd cycles to optimize power delivery performance. A multi-cycle power delivery system can employ both the three-cycle and the two-cycle modes together to minimize the harmonic content during delivery of various power levels.

Abstract: A media handling system includes a platform, a bin supporting the platform below and for undergoing movement toward and away from a sheet feeding position, a first motion transmitting assembly coupled between the platform and bin and tailored to counterbalance the weight of the platform and any stack such that as the weight decreases the platform is lifted toward the sheet feeding position to maintain the stack top below a lower limit position thereof, a control mechanism to sense the position of the stack top relative to a given range between the lower limit position to an upper home position, and a second motion transmitting assembly drivingly coupled to the platform via the first motion transmitting assembly and responsive to the control mechanism sensing to cause the first motion transmitting assembly to further lift the platform to and maintain the stack top position within the given range.

Abstract: A media handling system for an image forming machine includes a stationary frame, a platform supporting a stack of media sheets thereon, a bin supporting the platform and in turn supported on the stationary frame for undergoing movement relative thereto between a first position in which the bin locates the platform below and aligned with a pick mechanism and movable relative to the bin toward and away from the pick mechanism and a second position in which the bin displaces the platform away from and out of alignment with the pick mechanism, and a motion transmitting assembly coupled between the stationary frame, platform and bin and operable to convert movement of the bin between first and second positions relative to the stationary frame into movement of the platform relative to the bin toward and away from the pick mechanism.

Abstract: A method for dynamically lifting an elevator includes picking a sheet from a stack to feed to a media process where the stack is on a platform that can be lifted by an elevator, performing the media process, sensing a top of the stack to detect presence or absence of the stack at a media home position, sensing the top of the stack to detect presence or absence of the stack on the platform, sensing the platform to detect its presence or absence at a maximum elevator level, and indexing the stack at least once by lifting the platform through a given distance, during the media process and not during picking a sheet, unless presence of the top of the stack at the media home position is sensed or absence of media sheets on the elevator platform is sensed or presence of the elevator platform at the maximum elevator level is sensed.

Abstract: A method for setting a heater element of a fuser assembly to a consistent starting condition to achieve consistency in heating power measurement is provided. The heater element is heated to a first predefined temperature when the temperature of the heater element is less than the first predefined temperature. The temperature of the heater element is maintained within a predefined range for a predefined period of time. This sets the temperature of the heater element in the fuser assembly to a consistent starting condition. Thereafter, the heating power estimation measurement is made and heating power supplied to the fuser assembly is estimated. This controls the heating power delivered to the fuser assembly in a consistent manner.

Abstract: A method for associating a customer accessible supply item of a first type with an imaging apparatus includes communicating identification information between the customer accessible supply item of the first type and the imaging apparatus; and operationally locking the customer accessible supply item of the first type with only the imaging apparatus based on the identification information, to the exclusion of other imaging apparatuses and other customer accessible supply items of the first type.

Abstract: A fuser assembly is provided comprising: a heat transfer member including a belt and a heater to heat the belt; a backup member adapted to engage the belt so as to define a fusing nip with the belt; a temperature sensor associated with the backup member for sensing the temperature of the backup member; and a controller coupled to the heater and the temperature sensor. The controller controls the operation of the heater based on the backup member temperature.

Abstract: A printer is provided including a reference edge, a fuser assembly, a cooling apparatus and a controller. The reference edge is adapted to be contacted by a substrate as the substrate moves along a substrate path through the printer. The fuser assembly includes a heat transfer member including a belt and a backup member. The cooling apparatus is adapted to move cooling air capable of cooling the fuser assembly. The controller is configured to activate the cooling apparatus after determining that a first end portion of the backup member opposite a second end portion of the backup member near the reference edge is at a temperature above a predefined first threshold temperature.

Abstract: A printer is provided comprising substrate transport apparatus for moving substrates through the printer along a substrate path; a pick mechanism for removing substrates from a storage tray and feeding the substrates to the substrate transport apparatus; a fuser assembly comprising a heat transfer member including a belt and a heater to heat the belt, a backup member adapted to engage the belt so as to define a fusing nip with the belt, and a temperature sensor associated with the backup member for sensing the temperature of the backup member; and a controller coupled to the substrate transport apparatus, the pick mechanism, the heater and the temperature sensor.

Abstract: A printer is provided comprising substrate transport apparatus for moving substrates along a substrate path through the printer; a fuser assembly comprising a heat transfer member including a belt and a heater to heat the belt, a backup member adapted to engage the belt so as to define a fusing nip with the belt, and a temperature sensor for sensing a temperature of a portion of the backup member; and a controller coupled to the temperature sensor. Based on signals generated by the temperature sensor, the controller determines whether a substrate moving along the substrate path has been contacted by the backup member portion.

Abstract: The present application is directed to methods for determining when to transition between printing color images and printing black-only images in an image forming device. A variety of factors may be evaluated in order to select a trigger value. An examined portion of a print history and an examined portion of a print queue may be evaluated to determine one or more test values. Based on a comparison of the one or more test values with the trigger value, a determination may be made whether to transition between color printing and black-only printing.

Abstract: The present application is directed to methods for transitioning between color printing and black-only printing in an image forming device. A cartridge is moved between a first position in which color printing may occur and a second position in which black-only printing may occur. In the first position, a color developer unit may be in contact with a color photoconductor unit. The color developer unit may be spaced from the color photoconductor unit in the second position. During the transition, a voltage supplied to the cartridge and a speed of a drive motor driving the cartridge may be adjusted.

Abstract: The present application is directed to methods and devices for moving a cartridge between engaged and disengaged positions in an image forming device. The image forming device may include a bias control arm movable between first and second positions. When the bias control arm is in one of the first and second positions, a biasing force on the cartridge is reduced and the cartridge moves to the disengaged position. When the bias control arm is in the other of the first and second positions, a biasing force on the cartridge is increased and the cartridge is moved to the engaged position. In one embodiment, the bias control arm moves in a first direction, and the cartridge moves in a second direction different than the first direction.

Abstract: The present application is directed to methods and devices for controlling a motor in an image forming device by sensing the amount of current applied to the motor. One embodiment includes a power supply operatively connected to a controller. The power supply provides an electrical current to a motor, and the amount of current is measured. The controller monitors the amount of current and determines an operating condition of the motor based on the current. The controller may then continue to allow the power supply to provide the electrical current to the motor, or may shut off the current based on the operating condition. The controller may also monitor a timer to determine how long the power supply has provided current to the motor. In one embodiment, the controller may use both the signal and monitored time to determine the operating condition of the motor.

Abstract: Methods and devices for moving media sheets through an image forming device. A sensor is positioned within an input area to determine a height of a media stack. When the media stack is full, a top-most sheet of the media stack is physically closer to the beginning point of the media path. When the media stack is depleted, the top-most sheet is positioned a further distance away from the beginning point. Movement of the media sheet is determined based on the height of the media stack. When the media stack is above a predetermined amount, the media sheet is moved according to a first algorithm. When the media stack is below the predetermined amount, the media sheet is moved according to a second algorithm.

Abstract: The present application is directed to methods and devices for determining the presence of a module and presence of a media sheet in a media path using output signals from a single sensor in an image forming device. One embodiment includes a sensor which may be oriented in a variety of positions through interaction with the module and the media sheet. An algorithm may be used to determine the presence of the module in a module insertion path and presence of the media sheet in the media path based on the position of the sensor.

Abstract: The invention describes a sensor comprising an element package 2 including piezoelectric elements with an upper area 6 and a lower area 7. A preload sleeve 3 surrounds the said upper area 6 of the said element package 2, while an insulation sleeve 1 sits between the upper area 6 of the said element package 2 and the said preload sleeve 3. An outer housing 4 partially or fully surrounds the said preload sleeve 3 and the lower area 7 of the said element package 2. An insulation part 5 sits between the said lower area 7 of the element package 2 and the said outer housing 4, whereas the said upper area 6 of the said element package 2, the said insulation sleeve 1 and the said preload sleeve 3 have conical shapes and have conforming surfaces. Due to the conical size of the insulation sleeve 1, the load during a shock measurement is distributed on a larger surface area resulting in a reduced compression of the said insulation sleeve. Thereby, the maximum range of the sensor is increased.

Abstract: The embodiments disclosed herein are directed to methods and devices for a control system to regulate the output voltage of a high voltage power supply (HVPS) in an image forming device. In one embodiment, the HVPS comprises at least two voltage sources connected in series. A print engine controller is configured to disable at least one of the voltage sources when a voltage draw of a load exceeds a maximum differential voltage of the at least two voltage sources.