Abstract: A papermaking machine for making paper includes a forming section, a press section, and a drying section. The paper web is pressed between two press members while enclosed between a press felt and a transfer belt having non-uniformly distributed microscopic depressions in its surface, the web following the transfer belt from the press to a transfer point at which the web is transferred via a suction transfer device onto a structuring fabric, the web then being dried on a drying cylinder. The transfer point is spaced a distance D from the press nip selected based on machine speed, a basis weight of the web, and the surface characteristics of the transfer belt, such that within the distance D a thin water film between the web and the transfer belt at least partially dissipates to allow the web to be separated from the transfer belt.

Abstract: A tissue product, which includes a carton and a stack of tissues, is provided with a flattened arched-shaped sheet that supports the stack of tissues. As the tissues are withdrawn from the carton and the weight of the tissue stack is reduced, the flattened arch-shaped sheet gradually assumes its normal arched shape, thereby raising the stack of tissues within the carton. Raising the stack substantially reduces or eliminates “fall-back”, which is a common dispensing problem, as the stack height is reduced.

Abstract: An apparatus for transferring a wet paper web from a press nip to a drying cylinder (52) of a papermaking machine, and for structuring the web, comprises an impermeable transfer belt (35) having a web-contacting surface, the wet paper web passing through the press nip enclosed between a press felt (33) and the transfer belt, and a permeable structuring fabric (37) for transfer of the web onto the drying cylinder, the structuring fabric having a structured surface and being arranged in a loop within which a suction transfer device (38) is disposed, said suction transfer device having a suction zone (41).

Abstract: A reel for winding a paper roll including: a frame supporting a reel drum and a pair of rails; a reel spool supported for translation by the rails and upon which a paper roll is wound; an endless flexible belt wrapping a portion of the periphery of the reel drum and a portion of the periphery of the paper roll; and a loading member for loading the paper roll against the reel drum and the endless flexible belt.

Abstract: A soft, layered, single-ply wet-pressed tissue can be made with improved softness by providing one or both outer layers of the tissue with polysiloxane-treated pulp fibers. A particularly suitable wet-pressing process includes pressing a wet tissue web between a felt and a transfer belt to dewater the web, followed by transfer of the dewatered web to a texturizing fabric where the wet web is provided with a three-dimensional texture. Thereafter the texturized web is transferred to a Yankee dryer, dried and creped. The combination of the polysiloxane fibers and the texturizing step provides a particularly effective combination of surface feel, low stiffness and high bulk (caliper).

Abstract: Wet-pressed creped tissue sheets exhibit continuous undulating valleys separated by continuous mono-planar macro-ridges running in the machine direction of the sheet, the macro-ridges being of a lower fiber density relative to the fiber density of the undulating valleys. The tissue structure can be created by pressing a densified tissue web against the surface of a Yankee dryer while the web is supported by a texturizing (molding) fabric having a web-supporting surface having highly topographic continuous or substantially continuous ridges and valleys and thereafter creping the web.

Abstract: A papermaking machine for making paper includes a forming section, a press section, and a drying section. The paper web is pressed between two press members while enclosed between a press felt and a transfer belt having non-uniformly distributed microscopic depressions in its surface, the web following the transfer belt from the press to a transfer point at which the web is transferred via a suction transfer device onto a structuring fabric, the web then being dried on a drying cylinder. The transfer point is spaced a distance D from the press nip selected based on machine speed, a basis weight of the web, and the surface characteristics of the transfer belt, such that within the distance D a thin water film between the web and the transfer belt at least partially dissipates to allow the web to be separated from the transfer belt.

Abstract: Embossing regularly textured sheets with an appropriate regular, discrete embossing pattern to improve softness can result in a combined texture that creates an interference pattern that camouflages the original texture pattern and the embossing pattern. The resulting pattern is more appealing to the eye and is more random in appearance than the initial textured sheet or the embossing pattern individually. This result is particularly advantageous for paper towels.

Abstract: Wet-pressed creped tissue sheets exhibit continuous undulating valleys separated by continuous mono-planar macro-ridges running in the machine direction of the sheet, the macro-ridges being of a lower fiber density relative to the fiber density of the undulating valleys. The tissue structure can be created by pressing a densified tissue web against the surface of a Yankee dryer while the web is supported by a texturizing (molding) fabric having a web-supporting surface having highly topographic continuous or substantially continuous ridges and valleys and thereafter creping the web.

Abstract: Embossing regularly textured sheets with an appropriate regular, discrete embossing pattern to improve softness can result in a combined texture that creates an interference pattern that camouflages the original texture pattern and the embossing pattern. The resulting pattern is more appealing to the eye and is more random in appearance than the initial textured sheet or the embossing pattern individually. This result is particularly advantageous for paper towels.

Abstract: Embossing regularly textured sheets with an appropriate regular, discrete embossing pattern to improve softness can result in a combined texture that creates an interference pattern that camouflages the original texture pattern and the embossing pattern. The resulting pattern is more appealing to the eye and is more random in appearance than the initial textured sheet or the embossing pattern individually. This result is particularly advantageous for paper towels.

Abstract: A web treatment device is disclosed capable of heating and creping a fibrous web with control systems for uniform operation. The web is pressed between two belts in a compression zone, where is it also subject to a temperature gradient that can assist in water removal. Durable coatings on the press belts can assist in maintaining good performance. The system can be used to apply texture to a fibrous web or drive chemical reactions or other physical changes in the web.

Abstract: A web treatment device is disclosed capable of heating and creping a fibrous web with control systems for uniform operation. The web is pressed between two belts in a compression zone, where is it also subject to a temperature gradient that can assist in water removal. Durable coatings on the press belts can assist in maintaining good performance. The system can be used to apply texture to a fibrous web or drive chemical reactions or other physical changes in the web.

Abstract: In manufacturing a moving web, such as a tissue sheet, the web is transported at very high speeds, often in an unsupported manner, which can result in unstable operations regarding handling and winding of the web. This is particularly true in the region between the creping blade and the reel for a lightweight, low modulus tissue sheet that is characteristic of a high-quality, soft tissue basesheet. To provide an improved means of controlling the tissue web during manufacture and to improve the manufacturing rate, an apparatus and method of stabilizing the moving web that incorporates a creping blade foil, one or more aerodynamic sheet stabilizing foils, and a roll foil in a specific relationship to each other is disclosed. This method has been shown to improve the stability of a moving tissue web, allow for a higher rate of operation, and enable the production of softer tissue basesheets.

Abstract: In manufacturing a moving web, such as a tissue sheet, the web is transported at very high speeds, often in an unsupported manner, which can result in unstable operations regarding handling and winding of the web. This is particularly true in the region between the creping blade and the reel for a lightweight, low modulus tissue sheet that is characteristic of a high-quality, soft tissue basesheet. To provide an improved means of controlling the tissue web during manufacture and to improve the manufacturing rate, an apparatus and method of stabilizing the moving web that incorporates a creping blade foil, one or more aerodynamic sheet stabilizing foils, and a roll foil in a specific relationship to each other is disclosed. This method has been shown to improve the stability of a moving tissue web, allow for a higher rate of operation, and enable the production of softer tissue basesheets.

Abstract: In manufacturing a moving web, such as a tissue sheet, the web is transported at very high speeds, often in an unsupported manner, which can result in unstable operations regarding handling and winding of the web. This is particularly true in the region between the creeping blade and the reel for a lightweight, low modulus tissue sheet that is characteristic of a high-quality, soft tissue base sheet. To provide an improved means of controlling the tissue web during manufacture and to improve the manufacturing rate, an apparatus and method of stabilizing the moving web that incorporates a creeping blade foil, one or more aerodynamic sheet stabilizing foils, and a roll foil in a specific relationship to each other is disclosed. This method has been shown to improve the stability of a moving tissue web, allow for a higher rate of operation, and enable the production of softer tissue basesheets.

Abstract: An apparatus and method for forming a thin fibrous mat, such as a tissue sheet, with improved edge strength is disclosed. The apparatus includes a headbox having a top, a bottom, a pair of lateral sides, a back with an inlet formed therein and a front with an outlet formed therein. A first conduit is connected to the inlet of the headbox and flow therethrough is regulated to convey a first aqueous slurry at a desired flow rate into the headbox. The first aqueous slurry has a predetermined fiber consistency. A second conduit is connected to one of the lateral sides of the headbox and a second aqueous slurry is directed therethrough into the headbox at a different flow rate than through the first conduit. The apparatus also includes a mechanism for drying or draining water from the aqueous slurry exiting the outlet to form a thin fibrous mat. The thin fibrous mat has increased strength adjacent to an edge located downstream from the second conduit.

Abstract: The crispness or clarity of embossed tissue is improved by embossing the tissue twice in two successive embossing nips formed between a rigid engraved embossing roll and a resilient backing roll. The hardness of the resilient backing roll in the first embossing nip is less than the hardness of the resilient backing roll in the second embossing nip. This form of double nip embossing is particularly effective for embossing tissue webs having high bulk and resiliency, such as soft uncreped throughdried tissues, which cannot be satisfactorily embossed by conventional methods.