Abstract: A jet and venturi tube arrangement is provided for a fuel delivery module. The arrangement includes a venturi tube 14 having an opening 15, an internal wall 24 and a central axis C. A jet 10? is provided that has an exit 22. The jet 10? is constructed and arranged to spray a stream 12 of fuel from the exit 22 into the opening 15 of the venturi tube 14 substantially along the central axis C. The jet 10? has surface features 20, near the exit, constructed and arranged to divert a portion 12? of the stream 12 of fuel so that the portion 12? contacts the internal wall 24 of the venturi tube 14 thereby limiting back flow of fuel through the opening of the venturi tube.

Abstract: A ceramic card having a thick film network, with conductive vias formed as part of the card. Each of the vias is in electrical communication with both sides of the thick film network, allowing the pads and the pad senders to be formed on both sides of the card. This configuration maintains the contact when one of the connectors is subjected to bending force or is otherwise displaced, maintaining contact with at least one of the pads, and allowing the system to still function. The double sided thick film network allows for each connector to touch both sides of one of the pads, and still maintain electrical communication with the level sender, thus eliminating the failure mode of intermittent contact with the thick film network resulting from movement of the connector.

Abstract: A ceramic card having a thick film network, with conductive vias formed as part of the card. Each of the vias is in electrical communication with both sides of the thick film network, allowing the pads and the pad senders to be formed on both sides of the card. This configuration maintains the contact when one of the connectors is subjected to bending force or is otherwise displaced, maintaining contact with at least one of the pads, and allowing the system to still function. The double sided thick film network allows for each connector to touch both sides of one of the pads, and still maintain electrical communication with the level sender, thus eliminating the failure mode of intermittent contact with the thick film network resulting from movement of the connector.

Abstract: A fuel supply unit includes a fuel reservoir (22) for holding fuel. A fuel pump (18) is in the reservoir for pumping fuel from the reservoir. A jet pump assembly (16) is within the reservoir for drawing fuel from a fuel tank into the reservoir. A seal structure (24) has a flange (28) with a living hinge (31). The seal structure is operatively coupled with a housing of the jet pump assembly and disposed between the housing and a portion of the reservoir, with a portion of the flange being pivoted about the living hinge such that the portion of the flange engages an interior surface of the reservoir, providing a seal between the housing of the jet pump assembly and the interior surface of the reservoir.

Abstract: A method of manufacturing a venturi tube 10? having a certain fluid flow direction is provided. The method provides a first core member 11 in a mold. The first core member has a periphery and an end 21 of a certain size. A second core member 17 is provided in the mold upstream of the first core member. The second core member has a periphery and an end 22 with a size that is less than the certain size. At least a portion of the end of the second core member is disposed adjacent to at least a portion of the end of the first core member such that a step is defined between the first and second core members. Material is molded about the peripheries of the first and second core members such that the peripheries define a stepped fluid flow surface of a venturi tube, and so that any resulting flash occurs only in the certain flow direction.

Abstract: Vapor reducing structure (25) is constructed and arranged to be associated with a fuel pressure regulator (18) of a fuel system (10?) of a vehicle. The pressure regulator has an outlet (28) for fuel that is in excess of fuel required by an engine of the vehicle. The reducing structure includes a fuel accumulator (26) associated with an outlet of the pressure regulator defining a volume in which fuel exiting the outlet of the regulator can accumulate. Flow restricting structure (30?) is associated with the accumulator and is constructed and arranged to create sufficient back-pressure to eliminate vaporization of the fuel exiting the outlet of the pressure regulator.

Abstract: A flange assembly 10 is provided for a fuel supply unit of a vehicle. The assembly 10 includes a flange 12 constructed and arranged to cover an opening in a fuel tank. The flange has an interior portion constructed and arranged to be exposed to fuel. The interior portion is in communication with an outlet 15 provided at an exterior of the flange. A plastic manifold 16 is mounted to the interior portion of the flange so as to communicate with the outlet. The manifold is constructed and arranged to mount at least one fuel supply component 22 thereon.

Abstract: By-pass structure (45) is connected between a high pressure portion of a fuel pump (16) and an inlet of a jet nozzle (24) of a jet assembly (18) of a fuel delivery module (10) of a vehicle. The by-pass structure is constructed and arranged such that under certain conditions when the flow of fuel from the low pressure portion of the fuel pump alone is insufficient to operate the jet pump assembly, fuel is selectively permitted to flow through the by-pass structure from the high pressure portion of the fuel pump to the inlet of the jet nozzle ensuring that a sufficient flow of fuel is present at the jet assembly to draw fuel into the reservoir.

Abstract: A fuel supply unit includes a fuel reservoir (22) for holding fuel. A fuel pump (18) is in the reservoir for pumping fuel from the reservoir. A jet pump assembly (16) is within the reservoir for drawing fuel from a fuel tank into the reservoir. A seal structure (24) has a flange (28) with a living hinge (31). The seal structure is operatively coupled with a housing of the jet pump assembly and disposed between the housing and a portion of the reservoir, with a portion of the flange being pivoted about the living hinge such that the portion of the flange engages an interior surface of the reservoir, providing a seal between the housing of the jet pump assembly and the interior surface of the reservoir.

Abstract: The present invention refers to a fuel pressure regulator assembly and method for regulating the pressure of the fuel supplied to the fuel rail at a predetermined pressure. The fuel pressure regulator includes a housing and fuel cover for containing the fuel pressure regulator and submersing the fuel pressure regulator in fuel at all times. A valve element allows excess fuel to exit the fuel pressure regulator and return to the fuel tank for reuse. The fuel component assembly also allows for a method of reducing turbulent fuel flow and for controlling noise and hydrocarbon emissions. The method is achieved by providing a containment assembly that submerges the pressure regulator in fuel for containing and directing fuel flow path.

Abstract: Vapor reducing structure (25) is constructed and arranged to be associated with a fuel pressure regulator (18) of a fuel system (10?) of a vehicle. The pressure regulator has an outlet (28) for fuel that is in excess of fuel required by an engine of the vehicle. The reducing structure includes a fuel accumulator (26) associated with an outlet of the pressure regulator defining a volume in which fuel exiting the outlet of the regulator can accumulate. Flow restricting structure (30?) is associated with the accumulator and is constructed and arranged to create sufficient back-pressure to eliminate vaporization of the fuel exiting the outlet of the pressure regulator.

Abstract: By-pass structure (45) is connected between a high pressure portion of a fuel pump (16) and an inlet of a jet nozzle (24) of a jet assembly (18) of a fuel delivery module (10) of a vehicle. The by-pass structure is constructed and arranged such that under certain conditions when the flow of fuel from the low pressure portion of the fuel pump alone is insufficient to operate the jet pump assembly, fuel is selectively permitted to flow through the by-pass structure from the high pressure portion of the fuel pump to the inlet of the jet nozzle ensuring that a sufficient flow of fuel is present at the jet assembly to draw fuel into the reservoir.

Abstract: A valve seal structure 20 seals an opening in a reservoir 10? of a fuel delivery module. The reservoir is constructed and arranged to be mounted with respect to a bottom of a fuel tank of a vehicle. The reservoir has wall structure 15 coupled with a bottom 14 to define an interior space 17. The bottom 14 has the opening 12 therein. The valve seal structure includes reservoir surface feature structure 22 disposed about a periphery of the opening 12 in the reservoir 10? and extending upwardly from the bottom 14 of the reservoir. A valve 24 is associated with the opening 12 and includes valve surface feature structure 28 extending towards the reservoir surface feature structure 22. A seal disk 26 is disposed between the reservoir surface feature structure 22 and the valve surface feature structure 28.

Abstract: A reservoir 10 is provided for mounting to a bottom of a fuel tank of a vehicle. The reservoir includes wall structure 13 coupled with a bottom to define an interior space 17. The bottom has an internal surface 27 within the interior space, an external surface 15, and an opening 12 in the bottom. A check valve 11 is associated with the opening. Valve protection structure 16 extends from the external surface and is provided continuously about the entire perimeter of the bottom to define a plurality of tortuous paths P for fuel flow from the tank to the opening. Feet structure 26 extend from the external surface to contact the bottom of the tank. A plurality of pockets 30 are provided in the internal surface 27 of the bottom for collecting foreign particles that may enter the reservoir.

Abstract: A method of coupling a metal strut 14 to a metal flange 10 of a fuel supply unit is provided. The method provides a metal flange 10 having a plurality of tabs 46 coupled to and extending from a bottom surface of the flange 10. A plastic strut holder structure 36 holds at least one metal strut 14. The plastic strut structure is engaged with the tabs 46 thereby securing the strut with respect to the flange.

Abstract: A flange assembly of a fuel supply unit includes a metal flange 14 having a bottom surface. A metal tab bracket 20 is provided having a base 22 and at least one tab 24. The tab bracket is coupled to the bottom surface of the flange 14. At least one metal strut 12 is provided. A plastic strut holder 30 holds an end of the metal strut. The plastic strut holder is secured to the flange by engagement with the tab, with the end of the strut contacting the base of the tab bracket, thereby securing the plastic strut holder and the metal strut with respect to the flange, while providing a conductive path between the flange and the strut.

Abstract: A method of coupling a metal strut 14 to a metal flange 10 of a fuel supply unit is provided. The method provides a metal flange 10 having a plurality of tabs 46 coupled to and extending from a bottom surface of the flange 10. A plastic strut holder structure 36 holds at least one metal strut 14. The plastic strut structure is engaged with the tabs 46 thereby securing the strut with respect to the flange.

Abstract: A fuel pressure regulator and fuel filter module constructed to be connected to a vehicle fuel tank has a body with an integral, radially extending flange constructed to overlie and to be attached to the fuel tank and an integral depending skirt constructed to contain a fuel filter and to define in part an integral fluid passage communicating a fuel pump through the filter with a fuel line attached at one end to the module and through which fuel is delivered to an operating engine. Fuel discharged from the fuel pump flows through the fuel filter before entering the fuel line for delivery to the engine. An inlet of the fuel pressure regulator communicates with the fuel downstream of the fuel filter to bypass excess fuel delivered from the fuel pump through a bypass outlet of the regulator and into the fuel tank.

Abstract: A bypass fuel pressure regulator disposed downstream of and in communication with a fuel pump outlet to bypass at least a portion of the outlet fuel from the fuel pump corresponding to the engine's fuel demand. The regulator has a bypass passage with an inlet in communication with the fuel pump outlet and an outlet in communication with the fuel tank. A valve assembly is received in and controls the flow of fuel through the bypass passage. The valve assembly has a disc carried on one end of a stem which has an enlarged valve head adjacent its other end which is movable to open and close an outlet opening of the regulator. The disc is disposed generally transverse to the axis of the bypass passage and upstream of the valve head. The disc has at least one and preferably several openings through which fuel flows into the bypass passage through the disc. A spring is received between the regulator body and the disc to yieldably bias the valve head onto a valve seat to close the regulator outlet.

Abstract: A fuel rail is provided with a mounting clip in each mounting foot to allow secure connection of the fuel rail adjacent an engine manifold. The mounting clip is inserted into a mounting foot after the fuel rail has been manufactured and has a flange which overlies the top of the foot. The clip completely receives a bolt therein and when the bolt is tightened transmits a clamping force to the fuel rail through the flange of the clip. Thus, the bolt bears directly on the clip, not the fuel rail, and can be highly torqued without breaking the fuel rail.