Abstract: A method and network control system for an industrial processing facility (IPF) including, a plant-wide network coupling at least one controller platform. The controller platform comprising computing hardware and a memory and at least one application module (AM) contained in the memory. The AM comprising a control application, data, configuration and state information for the controller platform, wherein the at least one controller platform is coupled by an input/output network to I/O devices coupled to field devices that are coupled to processing equipment on a field level of an industrial processing facility (IPF). A storage appliance coupled to the plant-wide network is arranged to receive a copy of the AM contained in the controller platform to a backup application in the storage appliance. The backup application returning the AM back to the controller platform to recover and restore a failed controller platform to normal operation.

Abstract: A method is disclosed for using an alternate communication path to send and receive data between a first network node and a second network node. The method includes establishing a first communication path between the first network node and the second network node that sends and receives data between the first network node and second network node and a second communication path between the first network node and the second network node that sends and receives data between the first network node and second network node. A diagnostic program tests the first and second communication paths for network failures causing the alternate network path to send and receive data between the first network node and second network node when a network failure in the first and second communication paths is detected and alerting a technician of the failure and that the first and second communication paths need repair. The first and second communication paths returning to normal operation upon the repair of the failure.

Abstract: In an industrial automation system, a control device adapted to a container-based architecture has been developed. The control device may comprise one or more containers instantiated with control execution application, communication application, and or redundancy management application.

Abstract: A method for use by a primary device associated with a secondary device of a redundant pair, the primary device issuing a synchronization request to its control database causing the primary device to send a tracked memory file storage of the primary device to the secondary device to update the secondary device control database and to periodically send on request of the primary device the cached changes made in the primary device to the secondary device to update the secondary device control database. The secondary device using the updated control database to identify communications connections and paths to I/O modules and peer devices assigned to the secondary device and to perform diagnostic testing of the communications connections and paths identified by the interrogation and send diagnostic messages upon detection of faults in the communication connections and paths identified.

Abstract: A method is disclosed for using an alternate communication path to send and receive data between a first network node and a second network node. The method includes establishing a first communication path between the first network node and the second network node that sends and receives data between the first network node and second network node and a second communication path between the first network node and the second network node that sends and receives data between the first network node and second network node. A diagnostic program tests the first and second communication paths for network failures causing the alternate network path to send and receive data between the first network node and second network node when a network failure in the first and second communication paths is detected and alerting a technician of the failure and that the first and second communication paths need repair. The first and second communication paths returning to normal operation upon the repair of the failure.

Abstract: A method for use by a primary device associated with a secondary device of a redundant pair, the primary device issuing a synchronization request to its control database causing the primary device to send a tracked memory file storage of the primary device to the secondary device to update the secondary device control database and to periodically send on request of the primary device the cached changes made in the primary device to the secondary device to update the secondary device control database. The secondary device using the updated control database to identify communications connections and paths to I/O modules and peer devices assigned to the secondary device and to perform diagnostic testing of the communications connections and paths identified by the interrogation and send diagnostic messages upon detection of faults in the communication connections and paths identified.

Abstract: A apparatus having a control network and a first controller comprising a microprocessor configured to support communication functions, control execution functions, I/O functions, and control network interface functions, a second controller configured as a redundant partner to the first controller, and an I/O link and I/O modules.

Abstract: An apparatus is disclosed that is used in an industrial process control and automation system that operates using an open platform data communication protocol. The apparatus includes a processor and a memory, and a communications interface connected to at least one process instrument and arranged to transmit instructions to and receive data from the at least one process instrument and to a data network of the industrial process control and automation system that communicates using the open platform data communication protocol. The apparatus memory contains a system repository file containing process data information sent to the apparatus from the at least one process instrument, a stored function block definition file containing function blocks that define a control strategy for controlling the at least one process instrument and an engineering repository containing the characteristics and parameters for the function blocks associated with the at least one process instrument.

Abstract: This disclosure provides an apparatus and method for integrating long-range wireless devices in industrial wireless networks. A wireless device manager is configured to function as a gateway for at least one industrial wireless network. The gateway is associated with at least one industrial wireless network protocol; and the wireless device manager comprises a first radio module configured to communicate directly with one or more devices over a distance of at least about two kilometers using a long-range wide area network protocol.

Abstract: An apparatus is disclosed that is used in an industrial process control and automation system that operates using an open platform data communication protocol. The apparatus includes a processor and a memory, and a communications interface connected to at least one process instrument and arranged to transmit instructions to and receive data from the at least one process instrument and to a data network of the industrial process control and automation system that communicates using the open platform data communication protocol. The apparatus memory contains a system repository file containing process data information sent to the apparatus from the at least one process instrument, a stored function block definition file containing function blocks that define a control strategy for controlling the at least one process instrument and an engineering repository containing the characteristics and parameters for the function blocks associated with the at least one process instrument.

Abstract: A method of process monitoring of an industrial process involving a tangible run an industrial facility includes providing an integrated facility digital twin (DT) implemented by a computer system which implements an aggregation algorithm that utilizes models including a plurality of inter-related static models for the industrial facility including an asset model that describes devices and systems in the industrial facility including sensors coupled to processing equipment and a flowsheet model, and dynamic models of the industrial facility including calculation models, symptom and fault models, dynamic simulation models, and machine learning models. The aggregation algorithm using outputs from the static models and dynamic model, generates an aggregated view including performance alerts for at least one of the process equipment and industrial process based on a current performance of the industrial process.

Abstract: In an industrial automation system, a control device adapted to a container-based architecture has been developed. The control device may comprise one or more containers instantiated with control execution application, communication application, and or redundancy management application.

Abstract: A apparatus having a control network and a first controller comprising a microprocessor configured to support communication functions, control execution functions, I/O functions, and control network interface functions, a second controller configured as a redundant partner to the first controller, and an I/O link and I/O modules.

Abstract: A system is provided with a group of controllers configured into a hive, wherein the hive is configured to receive control strategies and to assign a particular control strategy to a controller within the hive that is a best fit for a particular control strategy and wherein each controller communicates to a plurality of input/output (I/O) interfaces.

Abstract: This disclosure provides an apparatus and method for integrating long-range wireless devices in industrial wireless networks. A wireless device manager is configured to function as a gateway for at least one industrial wireless network. The gateway is associated with at least one industrial wireless network protocol; and the wireless device manager comprises a first radio module configured to communicate directly with one or more devices over a distance of at least about two kilometers using a long-range wide area network protocol.

Abstract: A security appliance to perform a method that includes receiving a first set of data from a first device using a first secure protocol of a first network, the first secure protocol comprises a first level of security, and determining, by the security appliance, that the received first set of data is intended for a second device on a second network using a second secure protocol, the second secure protocol comprises a second level of security different from the first. The method includes authenticating, by the security appliance, the received first set of data from the first network using the first secure protocol for transmission through the second network using the second secure protocol while collecting and concentrating additional data from the first network and transmitting, by the security appliance, the received first set of data to the second device via the second network comprising the second secure protocol.

Abstract: A device includes multiple communication interfaces configured to send and receive data over multiple communication paths. The device also includes multiple input/output (I/O) channels configured to communicate with multiple field devices. The device further includes at least one processing device configured to process at least some of the data and control at least one of the field devices based on the processed data. The device may also include an intrinsic safety barrier electrically separating the communication interfaces and the I/O channels. The communication interfaces may include at least one first interface configured to communicate over one or more first communication paths with at least one component of an industrial control system and at least one second interface configured to communicate over one or more second communication paths with at least one other device that is configured to communicate with additional field devices.

Abstract: A method includes transmitting a notification to an end-user device, where the notification identifies an event in an industrial process control and automation system. The method also includes obtaining contextual information associated with the event, where the contextual information includes one or more types of additional information associated with the event. The method further includes transmitting the contextual information to the end-user device. In addition, the method could include receiving a request for the contextual information from the end-user device, where the contextual information is transmitted to the end-user device in response to the request. The contextual information could be obtained from multiple devices or systems automatically in response to the request.

Abstract: A method includes installing new communication interfaces in first process controllers of an industrial process control and automation system. The first process controllers are configured to communicate over a first supervisory network, and the communication interfaces are configured to communicate over a second supervisory network of a different type. The method also includes migrating the first process controllers to second process controllers of a different type while maintaining control over an industrial process being controlled by the first process controllers. The second process controllers are configured to communicate over the second supervisory network.

Abstract: A method includes translating at least one application source code file associated with a legacy controller in a distributed control system to instructions executable by a controller simulation computing device, wherein the legacy controller is associated with a legacy operating system and the controller simulation computing device is associated with a second operating system different from the legacy operating system. The method also includes simulating operation of the legacy controller using the instructions and an emulation of the legacy operating system in the controller simulation computing device. The method further includes determining configuration data for the legacy controller during the simulated operation of the legacy controller. In addition, the method includes saving the configuration data to a configuration data file.