Abstract: This invention relates to a process for making a wrapped tampon. A continuously moving wrapper material is provided with a longitudinal axis, width and a tear member. The wrapper material is maintained in a pre-determined rotational position. The wrapper material provided also has a pair of opposing longitudinal edges that are folded and sealed together to form a longitudinal seal. The wrapper material is cut to form a pair of opposing transverse edges. The transverse edges are to form a transverse seal having a width defined by a first end and a second end. A tampon is provided and is inserted into the wrapper material through the unsealed opposing transverse edges that are subsequently sealed. At the end of the process, when the wrapper is sealed the tear member extends into the transverse seal adjacent to the first end.