Abstract: Integrated web dryer (10) and regenerative heat exchanger (20), as well as a method of drying a web of material using the same. The apparatus and method of the present invention provides for the heating (22) of air and the converting of VOC's to harmless gases in a fully integrated manner via the inclusion of a regenerative combustion device as an integral element of the drying apparatus.

Abstract: A drying apparatus for a strip of material or web, including a conditioning zone immediately following but fully integrated with the dryer, to lower the bulk temperature of web. The web of material can be introduced to conditioned air which is substantially free of contaminants being evolved from the coating on the web. The temperature of the conditioned air is low enough to absorb heat from the web, effectively lowering the solvent evaporation rate, and can be controlled such that it is greater than the dew point of the contaminants being evolved from the web, thereby mitigating condensation that normally forms and visible vapors that form outside of the dryer enclosure. Pressure control is provided in the conditioning zone so that solvent vapors will not escape and so that ambient make-up air can be regulated as required. Gas seal between the conditioning zone and the dryer prevents hot, solvent vapor laden air from the dryer from escaping into the conditioning zone.

Abstract: Flotation drying apparatus for the staged (indirect) heating of solvent laden air recirculating within a drying enclosure, and a method of optimally controlling and directing solvent laden recirculation air such that condensation and sapping of solvent and various solvent-based by-products may be effectively reduced or eliminated. In addition to the reduction of condensate, a greater and more uniform mixing of the atmosphere within the drying enclosure is achieved, thereby enhancing safety and the drying process as pockets of high concentration solvent vapors are reduced. Air from outside the dryer enclosure is heated within the dryer enclosure, and is mixed with solvent-laden air. The mixed air is recirculated to the first drying zone of the dryer.

Abstract: Flotation drying apparatus for the staged (indirect) heating of solvent laden air recirculating within a drying enclosure, and a method of optimally controlling and directing solvent laden recirculation air such that condensation and sapping of solvent and various solvent-based by-products may be effectively reduced or eliminated. In addition to the reduction of condensate, a greater and more uniform mixing of the atmosphere within the drying enclosure is achieved, thereby enhancing safety and the drying process as pockets of high concentration solvent vapors are reduced. Air from outside the dryer enclosure is heated within the dryer enclosure, and is mixed with solvent-laden air. The mixed air is recirculated to the first drying zone of the dryer.

Abstract: A method of drying [apparatus for ] a strip of material or web, which may advantageously be performed by providing a drying apparatus including a conditioning zone immediately following but fully integrated with the [dryer] drying zone, to lower the bulk temperature of web. The web of material can be introduced to conditioned air which is substantially free of contaminants being evolved from the coating on the web. The temperature of the conditioned air is low enough to absorb heat from the web, effectively lowering the solvent evaporation rate, and can be controlled such that it is greater than the dew point of the contaminants being evolved from the web, thereby mitigating condensation that normally forms and visible vapors that form outside of the dryer enclosure. Pressure control is provided in the conditioning zone so that solvent vapors will not escape and so that ambient make-up air can be regulated as required.