Abstract: A method of modifying the physical characteristics of a base titanium alloy article previously manufactured through a selective melting process is disclosed. The method includes introducing hydrogen through a thermohydrogen process to the base titanium alloy article, the resulting titanium alloy article exhibiting an isotropic and fine grained equiaxed microstructure. The thermohydrogen process may include introducing hydrogen into the base titanium alloy article to lower the beta transus temperature, heating the base titanium article above the lowered beta transus temperature to form hydrided beta, lowering the temperature of the base titanium alloy article to affect a eutectoid transformation, and dehydriding the base titanium alloy article via vacuum heating. The base titanium alloy article may have an elevated oxygen content and/or hydrogen may be introduced at 0.4 weight percent or greater.

Abstract: A method of forming a firearm suppressor baffle including preparing a titanium alloy powder system, forming of the powder system into a green shape, optionally green machining the green shape, sintering the green shape to create a firearm suppressor baffle formed from sintered material, where the firearm suppressor baffle has an elevated oxygen content of between 0.2 and 0.5 weight percent. The resultant sintered material may have a creep value of less than 1.5% at 50 hours at 450 C. Also, a method of forming a firearm suppressor baffle including preparing a titanium aluminide powder system, forming the titanium aluminide powder system into a green shape through one of compaction and powder metal injection molding, and sintering the green shape to create the firearm suppressor baffle. The titanium aluminide powder method may also include deoxygenating the firearm suppressor baffle. Also disclosed are baffles and suppressors formed using these methods.

Abstract: A method of forming a firearm suppressor baffle including preparing a titanium alloy powder system, forming of the powder system into a green shape, optionally green machining the green shape, sintering the green shape to create a firearm suppressor baffle formed from sintered material, where the firearm suppressor baffle has an elevated oxygen content of between 0.2 and 0.5 weight percent. The resultant sintered material may have a creep value of less than 1.5% at 50 hours at 450 C. Also, a method of forming a firearm suppressor baffle including preparing a titanium aluminide powder system, forming the titanium aluminide powder system into a green shape through one of compaction and powder metal injection molding, and sintering the green shape to create the firearm suppressor baffle. The titanium aluminide powder method may also include deoxygenating the firearm suppressor baffle. Also disclosed are baffles and suppressors formed using these methods.

Abstract: A titanium alloy having a Ti—Zr—X—Y formulation, wherein the X component is a Group V or Group VI metal and the Y component is an alpha stabilizer selected from aluminum, tin, silicon, oxygen, carbon, and nitrogen, where the titanium alloy is capable of being blackened in an air, oxygen, or oxygen containing environment. The alloy may have a yield strength of at least 100 ksi. The Y component may be oxygen above 1300 ppm. The Zr content may be greater than 22 weight percent. The alloy may have a lightness index of 46 or less on the CIELAB scale.

Abstract: A method of forming a firearm suppressor baffle including preparing a titanium alloy powder system, forming of the powder system into a green shape, optionally green machining the green shape, sintering the green shape to create a firearm suppressor baffle formed from sintered material, where the firearm suppressor baffle has an elevated oxygen content of between 0.2 and 0.5 weight percent. The resultant sintered material may have a creep value of less than 1.5% at 50 hours at 450 C. Also, a method of forming a firearm suppressor baffle including preparing a titanium aluminide powder system, forming the titanium aluminide powder system into a green shape through one of compaction and powder metal injection molding, and sintering the green shape to create the firearm suppressor baffle. The titanium aluminide powder method may also include deoxygenating the firearm suppressor baffle. Also disclosed are baffles and suppressors formed using these methods.