Patents by Inventor Paul Heinz Mayrhofer

Paul Heinz Mayrhofer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230212733
    Abstract: A method for producing an Al—Cr—O-based coating on a workpiece surface, including: a) placing a workpiece in an interior of a vacuum chamber, and b) depositing a film comprising aluminum and chromium on the workpiece surface to be coated, wherein a ratio of aluminum to chromium in the film in atomic percentage has a first value corresponding to Al/Cr?2.3, and c) forming volatile compounds of Cr—O, thereby causing at least part of the chromium contained in the film to leave the film in a form of Cr—O volatile compounds, and d) executing step c) during a period of time, within which the chromium content in the film is reduced until attaining a second value of the ratio of aluminum to chromium in the film in atomic percentage corresponding to Al/Cr?3.5, thereby the film is transformed into a film containing a reduced content of chromium.
    Type: Application
    Filed: July 11, 2022
    Publication date: July 6, 2023
    Inventors: Robert RAAB, Christian Martin KOLLER, Paul Heinz MAYRHOFER, Mirjam ARNDT, Juergen RAMM
  • Patent number: 11560618
    Abstract: The present invention relates to a method for producing a multilayer film comprising aluminum, chromium, oxygen and nitrogen, in a vacuum coating chamber, the multilayer film comprising layers of type A and layers of type B deposited alternate one of each other, wherein during deposition of the multilayer film at least one target comprising aluminum and chromium is operated as cathode by means of a PVD technique and used in this manner as material source for supplying aluminum and chromium, and an oxygen gas flow and a nitrogen gas flow are introduced as reactive gases in the vacuum chamber for reacting with aluminum and chromium, thereby supplying oxygen and nitrogen for forming the multilayer film, characterized in that: —The A layers are deposited as oxynitride layers of Al—Cr—O—N by using nitrogen and oxygen as reactive gas at the same time, —The B layers are deposited as nitride layers of Al—Cr—N by reducing the oxygen gas flow and by increasing the nitrogen gas flow in order to use only nitrogen as reac
    Type: Grant
    Filed: November 23, 2018
    Date of Patent: January 24, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Robert Raab, Christian Martin Koller, Paul Heinz Mayrhofer, Mirjam Arndt, Jürgen Ramm
  • Patent number: 11466357
    Abstract: The present invention relates to coatings comprising or consisting of one or more ternary TM-diboride coating films. The ternary TM-diboride coating films showing exceptionally high phase stability and mechanical properties, even at high temperatures or even after exposition to high temperatures.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: October 11, 2022
    Assignee: Oerlikon Surface Solutions AG, Pfaffikon
    Inventors: Vincent Moraes, Paul Heinz Mayrhofer, Hamid Bolvardi, Mirjam Arndt, Peter Polcik
  • Publication number: 20200332407
    Abstract: The present invention relates to coatings comprising or consisting of one or more ternary TM-diboride coating films. The ternary TM-diboride coating films showing exceptionally high phase stability and mechanical properties, even at high temperatures or even after exposition to high temperatures.
    Type: Application
    Filed: October 8, 2018
    Publication date: October 22, 2020
    Inventors: Vincent MORAES, Paul Heinz MAYRHOFER, Hamid BOLVARDI, Mirjam ARNDT, Peter POLCIK
  • Publication number: 20200299823
    Abstract: The present invention relates to a method for producing a multilayer film comprising aluminum, chromium, oxygen and nitrogen, in a vacuum coating chamber, the multilayer film comprising layers of type A and layers of type B deposited alternate one of each other, wherein during deposition of the multilayer film at least one target comprising aluminum and chromium is operated as cathode by means of a PVD technique and used in this manner as material source for supplying aluminum and chromium, and an oxygen gas flow and a nitrogen gas flow are introduced as reactive gases in the vacuum chamber for reacting with aluminum and chromium, thereby supplying oxygen and nitrogen for forming the multilayer film, characterized in that: —The A layers are deposited as oxynitride layers of Al—Cr—O—N by using nitrogen and oxygen as reactive gas at the same time, —The B layers are deposited as nitride layers of Al—Cr—N by reducing the oxygen gas flow and by increasing the nitrogen gas flow in order to use only nitrogen as reac
    Type: Application
    Filed: November 23, 2018
    Publication date: September 24, 2020
    Inventors: Robert Raab, Christian Martin Koller, Paul Heinz Mayrhofer, Mirjam Arndt, Jürgen Ramm
  • Publication number: 20200263290
    Abstract: The present invention relates to a method for producing an Al—Cr—O-based coatings comprising at least one Al—Cr—O-based or Al—O-based film on a workpiece surface, wherein the method comprises following steps: a) placing at least one workpiece having a surface to be coated in the interior of a vacuum chamber, and b) depositing a film A comprising aluminum and chromium on the workpiece surface to be coated, wherein the ratio of aluminum to chromium in the film in atomic percentage has a first value corresponding to Al/Cr?2.3 and wherein the method further comprises following steps: c) forming volatile compounds of Cr—O, e.g.
    Type: Application
    Filed: September 17, 2018
    Publication date: August 20, 2020
    Inventors: Robert RAAB, Christian Martin KOLLER, Paul Heinz MAYRHOFER, Mirjam ARNDT, Juergen RAMM
  • Patent number: 10240229
    Abstract: The present invention concerns substrates coated with an Mo1-x-ySiXBY layer, said layer comprising the T2 phase, and a method for the production thereof.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: March 26, 2019
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Richard Rachbauer, Mirjam Arndt, Paul Heinz Mayrhofer, Peter Polcik, Annika Vieweg, Jiri Kalas, Helmut Riedl
  • Patent number: 9885106
    Abstract: A hard coating containing at least one layer including chromium, aluminum, tantalum and nitrogen as main components and a chemical composition (AlaCrbTac)N in which the following conditions are satisfied: a=x, (1?c), b=(1?x)·(1?c), 0.60?x?0.70, and 0.01?c?0.5. The layer has an X-ray diffraction peak intensity ratio of I200/(I200+I111)?0.25. The application also relates to a reactive arc ion plating PVD process for making the hard coating.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: February 6, 2018
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Richard Rachbauer, Robert Hollerweger, Paul Heinz Mayrhofer
  • Patent number: 9752234
    Abstract: A coating including a multilayer film, which includes a multi-layered structure including layers of the type I and layers of the type II. The layers of the type I are metal nitride with a chemical composition given by the formula Me11-aMe2aZI and the layers of the type II are a Mo-comprising material with chemical composition given by the formula Mo1-b-cSicBbZII or Mo1-b-cSicBb. Also described is a method for depositing the above mentioned coating.
    Type: Grant
    Filed: July 24, 2015
    Date of Patent: September 5, 2017
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFAFFIKON
    Inventors: Helmut Riedl, Mirjam Arndt, Peter Polcik, Paul Heinz Mayrhofer
  • Publication number: 20170211189
    Abstract: A coating including a multilayer film, which includes a multi-layered structure including layers of the type I and layers of the type II. The layers of the type I are metal nitride with a chemical composition given by the formula Me11-aMe2aZI and the layers of the type II are a Mo-comprising material with chemical composition given by the formula Mo1-b-cSicBbZII or Mo1-b-cSicBb. Also described is a method for depositing the above mentioned coating.
    Type: Application
    Filed: July 24, 2015
    Publication date: July 27, 2017
    Inventors: Helmut Riedl, Mirjam Arndt, Peter Polcik, Paul Heinz Mayrhofer
  • Patent number: 9677169
    Abstract: The present invention relates to a method for coating AI-Cr-0 coatings with the help of a PVD-coating process. The PVD-coating process is performed with the help of Al and Cr comprising targets which are doped with Si. The doping of Si prevents the forming of oxide islands on the target during the reactive coating process.
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: June 13, 2017
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Richard Rachbauer, Jurgen Ramm, Joerg Paulitsch, Paul Heinz Mayrhofer
  • Publication number: 20170088939
    Abstract: The present invention concerns substrates coated with an Mo1-x-ySixBy layer, said layer comprising the T2 phase, and a method for the production thereof.
    Type: Application
    Filed: May 26, 2015
    Publication date: March 30, 2017
    Inventors: Richard Rachbauer, Mirjam Arndt, Paul Heinz Mayrhofer, Peter Polcik, Annika Vieweg, Jiri Kalas, Helmut Riedl
  • Publication number: 20160348228
    Abstract: A hard coating containing at least one layer including chromium, aluminum, tantalum and nitrogen as main components and a chemical composition (AlaCrbTac)N in which the following conditions are satisfied: a=x, (1-c), b=(1-x)·(1-c), 0.60?x?0.70, and 0.01?c?0.5. The layer has an X-ray diffraction peak intensity ratio of 1200/(1200+I111)?0.25. The application also relates to a reactive arc ion plating PVD process for making the hard coating.
    Type: Application
    Filed: November 10, 2014
    Publication date: December 1, 2016
    Inventors: Richard Rachbauer, Robert Hollerweger, Paul Heinz Mayrhofer
  • Patent number: 9506139
    Abstract: A wear resistant coating system including a tantalum-containing multilayered film having n A layers and m B layers, where n and m are integral numbers larger than I, deposited alternating one on each other. The multilayered film exhibits crystalline cubic structure, and is characterized in that the B layers include tantalum and the A layers exhibit a higher defect density than the B layers.
    Type: Grant
    Filed: September 4, 2013
    Date of Patent: November 29, 2016
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFAFFIKON
    Inventors: Richard Rachbauer, Robert Hollerweger, Christian Martin Koller, Paul Heinz Mayrhofer
  • Publication number: 20160053364
    Abstract: Arc vaporization of targets produced by means of powder metallurgy in Which the components are in the form of intermetallic compounds. The target is produced using a powder that contains a first and second intermetaallic compound and/or a first and second ceramic compound.
    Type: Application
    Filed: April 14, 2014
    Publication date: February 25, 2016
    Applicant: Oerlikon Surface Solutions AG, Trubbach
    Inventors: Corinna Sabitzer, Joerg Paulitsch, Peter Polcik, Paul Heinz Mayrhofer, Mirijam Arndt, Richard Rachbauer
  • Publication number: 20150259782
    Abstract: A wear resistant coating system including a tantalum-containing multilayered film having n A layers and m B layers, where n and m are integral numbers larger than I, deposited alternating one on each other. The multilayered film exhibits crystalline cubic structure, and is characterized in that the B layers include tantalum and the A layers exhibit a higher defect density than the B layers.
    Type: Application
    Filed: September 4, 2013
    Publication date: September 17, 2015
    Inventors: Richard Rachbauer, Robert Hollerweger, Christian Martin Koller, Paul Heinz Mayrhofer
  • Publication number: 20150111795
    Abstract: The present invention relates to a method for coating AI-Cr-0 coatings with the help of a PVD-coating process. The PVD-coating process is performed with the help of Al and Cr comprising targets which are doped with Si. The doping of Si prevents the forming of oxide islands on the target during the reactive coating process.
    Type: Application
    Filed: April 22, 2013
    Publication date: April 23, 2015
    Inventors: Richard Rachbauer, Jurgen Ramm, Joerg Paulitsch, Paul Heinz Mayrhofer