Patents by Inventor Paul Irving Archer
Paul Irving Archer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12084556Abstract: Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.Type: GrantFiled: May 30, 2023Date of Patent: September 10, 2024Assignee: NIKE, Inc.Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20240294720Abstract: A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.Type: ApplicationFiled: May 6, 2024Publication date: September 5, 2024Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Patent number: 12031007Abstract: A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.Type: GrantFiled: May 30, 2023Date of Patent: July 9, 2024Assignee: NIKE, Inc.Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20240117135Abstract: A system including an injector, a press, and a robotic conveyance is used to form a physically foamed article of footwear component from a single-phase solution of a polymeric composition and a supercritical fluid. The parameters and features of the system are configured for the formation of the footwear component in an automated manner with enhanced throughput by the system.Type: ApplicationFiled: December 14, 2023Publication date: April 11, 2024Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Patent number: 11884791Abstract: A system including an injector, a press, and a robotic conveyance is used to form a physically foamed article of footwear component from a single-phase solution of a polymeric composition and a supercritical fluid. The parameters and features of the system are configured for the formation of the footwear component in an automated manner with enhanced throughput by the system.Type: GrantFiled: March 8, 2021Date of Patent: January 30, 2024Assignee: NIKE, Inc.Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20230407033Abstract: A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.Type: ApplicationFiled: May 30, 2023Publication date: December 21, 2023Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Sami Mohamad Fakhouri, Floyd Whitney Melis, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20230303796Abstract: Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.Type: ApplicationFiled: May 30, 2023Publication date: September 28, 2023Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantiou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Patent number: 11702527Abstract: A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.Type: GrantFiled: March 8, 2021Date of Patent: July 18, 2023Assignee: NIKE, Inc.Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Patent number: 11702526Abstract: Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.Type: GrantFiled: March 8, 2021Date of Patent: July 18, 2023Assignee: NIKE, Inc.Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20210354349Abstract: A system including an injector, a press, and a robotic conveyance is used to form a physically foamed article of footwear component from a single-phase solution of a polymeric composition and a supercritical fluid. The parameters and features of the system are configured for the formation of the footwear component in an automated manner with enhanced throughput by the system.Type: ApplicationFiled: March 8, 2021Publication date: November 18, 2021Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20210354345Abstract: Physical foaming a footwear component with a single-phase solution of a polymeric composition and a supercritical fluid is provided. The method include temperature conditioning a mold and then engaging the mold with a robot that conveys the mold to a press. At the press a gas counter pressure is applied to a cavity of the mold before injecting a single-phase solution of a polymeric composition and a supercritical fluid into the cavity of the mold. The process continues with releasing the gas counter pressure from the cavity of the mold and then removing the footwear component from the cavity of the mold. The parameters of the method are configured for the formation of the footwear component in an automated manner.Type: ApplicationFiled: March 8, 2021Publication date: November 18, 2021Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Gregory Paul Dufour, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Publication number: 20210277199Abstract: A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.Type: ApplicationFiled: March 8, 2021Publication date: September 9, 2021Inventors: Paul Irving Archer, Hossein Allen Baghdadi, Jay Constantinou, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark