Abstract: An airbag apparatus is provided with a shaped, out-of-position (OOP) flap configured to alter a trajectory of an inflatable air cushion during deployment. The apparatus includes an airbag module with an inflator assembly. The inflatable cushion is folded in a deflated arrangement with the airbag module, defining a major surface facing a direction of deployment. The OOP flap is shaped to cover only a partial region of the major surface. The OOP flap may include a first portion with a first end fixed to the airbag module or the inflatable cushion; and a second portion with a second end opposite the first end, remaining free from attachment. The second portion has at least one fold or cut-out at the second end and is positioned overlying the partial region of the major surface, thereby leaving at least a section of the major surface free from contact with the OOP flap.

Abstract: An airbag apparatus is provided with a shaped, out-of-position (OOP) flap configured to alter a trajectory of an inflatable air cushion during deployment. The apparatus includes an airbag module with an inflator assembly. The inflatable cushion is folded in a deflated arrangement with the airbag module, defining a major surface facing a direction of deployment. The OOP flap is shaped to cover only a partial region of the major surface. The OOP flap may include a first portion with a first end fixed to the airbag module or the inflatable cushion; and a second portion with a second end opposite the first end, remaining free from attachment. The second portion has at least one fold or cut-out at the second end and is positioned overlying the partial region of the major surface, thereby leaving at least a section of the major surface free from contact with the OOP flap.