Abstract: Apparatus is provided for mineral separation, featuring a mixer configured to mix a mineral bearing ore feed and hydrophobic media particles, the mineral bearing ore feed being crushed and ground and having an ore particle size distribution characterized by about 50% or more of particles at a size of about 150 ?m or less with finer particulates and mid-range particles, the hydrophobic polymer based particles having a media size of about 300 ?m or more and being configured to collect the finer particulates and mid-range particles in the mineral bearing ore through hydrophobic attraction, and provide a modified feed having loaded “coarse particles” loaded with the finer particulates and mid-range particles attached thereto for further processing.

Abstract: Apparatus, such as a flotation separation device, features a flotation cell or column configured to receive a mixture of water, valuable material and unwanted material; receive polymer-based materials, including polymer bubbles or beads, configured to attach to the valuable material in the mixture; and provide enriched polymer-based materials, including enriched polymer bubbles or beads, having the valuable material attached thereon.

Abstract: A synthetic bead for use in mineral separation is described. The synthetic bead has a surface made of a synthetic material such as polymer and the synthetic material is functionalized with molecules having a functional group for attaching mineral particles to the surface in a separation process. The synthetic beads can be placed in flotation cell containing a mixture of water, valuable material and unwanted material or in a pipeline where the mixture is transported from one location to another. The enriched synthetic beads carrying the mineral particles are separated from the unwanted materials in the mixture. The mineral particles are then released from the synthetic beads by means of low pH treatment, ultrasonic agitation, thermal or electromagnetic treatment.

Abstract: Apparatus is provided featuring a first and second cells. The first cell receives an ore slurry having mineral particles of interest, receives unexpanded polymer microspheres comprising a surface having mineral collector chemistry attached thereto with molecules for attaching the mineral particles of interest, causes the unexpanded polymer microspheres to expand substantially in volume into expanded polymer microspheres having a substantially increased sphere surface area, and provides an expanded polymer microsphere foam layer comprising the expanded polymer microspheres with attached mineral particles of interest. The second cell receives the expanded polymer microsphere foam layer, and causes the expanded polymer microspheres to collapse substantially in volume into collapsed polymer microspheres having a substantially reduced sphere surface area that results in a mechanical shearing off of the attached mineral particles of interest.

Abstract: Apparatus uses engineered collection media to recover mineral particles in a slurry. The apparatus has a tumbler cell and a rotation device to rotate the tumbler cell. The tumbler cell has a container to hold a mixture of the engineered media and the slurry containing the mineral particles. The container is turned such that at least part of the mixture in the upper part of the container is caused to interact with at least part of the mixture in the lower part of the container. As such, the contact between the engineered media and the mineral particles is enhanced. The surfaces of the engineered media are functionalized with a chemical having molecules to attract the mineral particles to the surfaces so as to form mineral laden media. After the mineral laden media are discharged from the tumbler cell, the mineral particles can be separated from the engineered media by stripping.

Abstract: A copper/molybdenum separation processor is provided featuring a slurry/media mixture stage configured to receive a conditioned pulp containing hydrophobic molybdenite and hydrophilic copper, iron and other minerals that is conditioned with sodium hydrosulfide together with an engineered polymeric hydrophobic media, and provide a slurry/media mixture; and a slurry/media separation stage configured to receive the slurry/media mixture, and provide a slurry product having a copper concentrate and a polymerized hydrophobic media product having a molybdenum concentrate that are separately directed for further processing. The slurry/media mixture stage include a molybdenum loading stage configured to contact the conditioned pulp with the engineered polymeric hydrophobic media in an agitated reaction chamber, and load the hydrophobic molybdenite on the engineered polymeric hydrophobic media.

Abstract: Apparatus features a signal processor or signal processing module configured to: receive signaling containing information about an acoustic noise profile that is directly measured and generated by a slurry hitting a probe configured in a part of a cyclone; and determine corresponding signaling containing information about the status of the part of the cyclone, based upon the signaling received. The signal processor or signal processing module is configured to provide the corresponding signaling, including where the corresponding signaling provided contains information about whether the part of the cyclone is damaged or worn. The part of the cyclone is an apex of the cyclone, and the corresponding signaling contains information about the status of the apex of the cyclone.

Abstract: A selective recirculation circuit has a loading stage, a stripping stage and a filtering stage for use in processing a feed stream or slurry containing mineral particles. The stripping stage forms a first loop with the loading stage, and a second loop with the filtering stage. The loading stage has a loading mixer and a loading washing screen. The stripping stage has a stripping mixer and a stripping washing screen. The loading mixer receives the slurry and causes barren media in the circuit to contact with the slurry so that the mineral particles in the slurry are loaded onto the barren media. The media is directed to the stripping stage where the mineral particles are removed from the media. The barren media is recycled to the loading stage. The stripping solution recovered from the filtering stage is returned to the stripping stage and the mineral particles are discharged as concentrate.

Abstract: Apparatus for use in, or forming part of, a separation process to be implemented in separation processor technology, the apparatus comprising synthetic bubbles or beads configured with a polymer or polymer-based material functionalized to attach to a valuable material in a mixture so as to form an enriched synthetic bubbles or beads having the valuable material attached thereto, and also configured to be separated from the mixture based at least partly on a difference in a physical property between the enriched synthetic bubbles or beads having the valuable material attached thereto and the mixture.

Abstract: A synthetic bead for use in mineral separation is described. The synthetic bead has a surface made of a synthetic material such as polymer and the synthetic material is functionalized with molecules having a functional group for attaching mineral particles to the surface in a separation process. The synthetic beads can be placed in flotation cell containing a mixture of water, valuable material and unwanted material or in a pipeline where the mixture is transported from one location to another. The enriched synthetic beads carrying the mineral particles are separated from the unwanted materials in the mixture. The mineral particles are then released from the synthetic beads by means of low pH treatment, ultrasonic agitation, thermal or electromagnetic treatment.

Abstract: Apparatus featuring synthetic bubbles or beads and a flotation stage. The synthetic bubbles or beads are configured with a polymer or polymer-based material functionalized to attach to the valuable material in a mixture to form at least some enriched synthetic bubbles or beads having the valuable material attached thereto, and also configured to be transported through the mixture based at least partly on a characteristic of the synthetic bubbles or beads. The flotation stage has the mixture containing valuable material, and is configured to receive the synthetic bubbles or beads and to provide the at least some enriched synthetic bubbles or beads having the valuable material attached thereto based at least partly the characteristic of the synthetic bubbles or beads.

Abstract: An apparatus and method for collecting mineral particles in the tailings is disclosed. The apparatus may take the form of a filter, a conveyor belt, a collection plate or an impeller configured to contact with tailings of a flotation process, before and/or after the tailings are discharged into a pond. The filter, conveyor belt, collection plate or impeller has a collection area or surface made of, or coated with, a synthetic material having a functional group, e.g., having an ionizing bond to attract the mineral particles of interest. Alternatively, the synthetic material has hydrophobic molecules to render the collection area hydrophobic. When the mineral particles of interest in the tailings are combined with collector molecules, the mineral particles of interest may also become hydrophobic. The hydrophobic mineral particles of interest are attracted to the hydrophobic collection area or surface.

Abstract: A transportable modular system for enhanced minerals recovery from tailings lines and deposits, features two transportable mineral recovery modules (TMRM), each TMRM for transporting as a truck mounted module to a remote site as an independently-operable mineral recovery module, each TMRM to couple to another TMRM on-site at the remote site and used together to provide enhanced minerals recovery. One TMRM having a central engineered polymer mineral recovery module that receives tailings fluid having a mineral particle of interest, processes the tailings fluid using an engineered polymer configuration, and provides recovered mineral processing fluids having the mineral particle of interest and a tailings disposal fluid. One other TMRM is selected from a group of TMRMs that includes another central engineered polymer mineral recovery module, a tailings fluid management module, an additive/chemical treatment polymer management module, a tailings disposal module and a recovery mineral processing module.

Abstract: Apparatus for use in, or forming part of, a separation process to be implemented in separation processor technology, the apparatus comprising synthetic bubbles or beads configured with a polymer or polymer-based material functionalized to attach to a valuable material in a mixture so as to form an enriched synthetic bubbles or beads having the valuable material attached thereto, and also configured to be separated from the mixture based at least partly on a difference in a physical property between the enriched synthetic bubbles or beads having the valuable material attached thereto and the mixture.

Abstract: An engineered collection medium for use in mineral separation is described. The engineered collection medium has a solid phase body configured with a three-dimensional open-cell structure like foam or sponge to provide collection surfaces. The surfaces are functionalized with a hydrophobic chemical having molecules with a functional group for attaching mineral particles to the collection surfaces. The engineered collection medium can be a foam block, a filter or conveyor belt to be placed in a slurry to collect mineral particles in the slurry. The engineered collection medium carrying the mineral particles is provided to a release apparatus where the mineral particles can be released by using mechanical agitation, sonic agitation and so forth.

Abstract: An apparatus for collecting mineral particles in a slurry or the tailings is disclosed, including a collection area or tank having one or more collection surfaces configured to contact with a mixture having water and valuable material, the valuable material having a plurality of mineral particles of interest; and a synthetic material provided at least on the one or more collection surfaces, the synthetic material having plurality of molecules with a siloxane functional group configured to attract the mineral particles of interest to the collection surfaces. The one or more collection surfaces includes a conveyor belt that is driven through the collection area or tank, through a release area or tank, back through the collection area or tank. The mixture includes a pulp slurry having ground ore with mineral particles of interest forming part thereof, including mineral particles of interest of about 500 microns or larger.

Abstract: Apparatus or recovering a mineral particle of interest from a slurry in a mineral extraction process, featuring a core or substrate; and multiple layers arranged on the core or substrate, each layer of the multiple layers configured with a respective outer surface having a plurality of molecules attached thereto, the molecules comprising a functional group selected for attracting and attaching one or more mineral particles of interest to the molecules. Each layer is made from a polymer having a thickness of less than or equal to about 125 microns. The polymer is selected from a group consisting of polydimethylsiloxane or dimethyl siloxane.

Abstract: A synthetic bead for use in mineral separation is described. The synthetic bead has a surface made of a synthetic material such as polymer and the synthetic material is functionalized with molecules having a functional group for attracting mineral particles to the surface in a separation process. The synthetic beads can be placed in flotation cell containing a mixture of water, valuable material and unwanted material or in a pipeline where the mixture is transported from one location to another. The enriched synthetic beads carrying the mineral particles are separated from the unwanted materials in the mixture. The mineral particles are then released from the synthetic beads by means of low pH treatment, ultrasonic agitation, thermal or electromagnetic treatment.

Abstract: A synthetic bead for use in mineral separation is described. The synthetic bead has a surface made of or coated with a synthetic material such as a polymer that is naturally hydrophobic or a polymer that is hydrophobically modified. The synthetic bead can be made of glass having a coating or polysiloxane. The synthetic beads can be placed in flotation cell containing a mixture of water, collector molecules, valuable material and unwanted material or in a pipeline where the mixture is transported from one location to another. The collector chemical can be xanthates. The enriched synthetic beads carrying the mineral particles are separated from the unwanted materials in the mixture. The mineral particles are then released from the synthetic beads by means of low pH treatment, ultrasonic agitation, thermal or electromagnetic treatment.

Abstract: An apparatus for collecting mineral particles in a slurry or the tailings is disclosed. The apparatus may take the form of a filter, a conveyor belt or an impeller to be used in a processor to collect mineral particles in the slurry, or in a tailings pond to collect mineral particles in the tailings. The filter, conveyor belt or impeller has a collection area made of or coated with a synthetic material having a functional group, either anionic or cationic to attach to the mineral particles. Alternatively, the synthetic material has hydrophobic molecules to render the collection area hydrophobic. When the mineral particles in the slurry or tailings are combined with collector molecules, the mineral particles also become hydrophobic. The hydrophobic mineral particles are attracted to the hydrophobic collection area. The filter, conveyor belt and impeller may have a plurality of passage ways in order to increase the contacting surfaces.